Oil Pump No.1 And No.2 Installation - Suzuki RM-Z450 Owner's Service Manual

11-6 LUBRICATION SYSTEM

OIL PUMP No.1 AND No.2 INSTALLATION

OIL PUMP No.1
Install the oil pump No.1 in the reverse order of removal. Pay
attention to the following points:
• Install the oil pump No.1 cover 2, oil pump No.1 plate 3 and
pin 4 to oil pump driven gear shaft 1.
• Fit the slot A of the inner rotor to the pin 4.
• Install the outer rotor 5.
Face the punch mark B on outer rotor 5 to the crank-
case.
• Apply engine oil to the oil pump driven gear shaft, Outer rotor
and Inner rotor.
• Install the oil pump No.1 to crankcase.
• Tighten the oil pump mounting bolts.
% Oil pump mounting bolt: 4.5 N·m (0.45 kgf-m, 3.25 lb-ft)
• Install the oil pump idle gear 6.
• Install the clutch assembly. (!7-10)
• Install the kick starter lever and right crankcase cover.
(!8-6, -7)
• Install the brake pedal. (!16-18)
CAUTION