Conrod Inspection; Crankshaft Inspcection - Suzuki RM-Z450 Owner's Service Manual

• Measure the gearshift fork groove width with a vernier cali-
pers.
# Gearshift fork groove width
Standard: 4.95 – 5.05 mm (0.195 – 0.199 in)
" 09900-20101: Vernier calipers

CONROD INSPECTION

• For conrod inspection other than the following, refer to page
6-??.
• Measure the conrod deflection with the special tools.
# Conrod deflection
Service Limit: 3.0 mm (0.12 in)
" 09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
09900-21304: V-block

CRANKSHAFT INSPCECTION

• Measure the crankshaft runout with V-blocks and dial gauge.
NOTE:
Place the crankshaft onto the V-blocks so that it becomes hori-
zontally.
# Crankshaft runout
Service Limit: 0.08 mm (0.0031 in)
" 09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
09900-21304: V-block
• Measure the crankshaft web to web width with a vernier cali-
pers.
# Crank web to web width
Standard: 61.9 – 62.1 mm (2.437 – 2.445 in)
" 09900-20101: Vernier calipers
TRANSMISSION AND CRANKSHAFT 10-7