Oil Pump No.1 And No.2 Installation - Suzuki RM-z450 Owner's Service Manual

11-7 LUBRICATION SYSTEM

OIL PUMP No.1 AND No.2 INSTALLATION

OIL PUMP No.1
Install the oil pump No.1 in the reverse order of removal. Pay
attention to the following points:
• Install the oil pump No.1 cover 2, oil pump No.1 plate 3 and
pin 4 onto the oil pump driven gear shaft 1.
• Fit the slot A of the inner rotor onto the pin 4.
• Install the outer rotor 5.
Face the punch mark B on outer rotor 5 to the crank-
case.
• Apply engine oil to the oil pump driven gear shaft, outer rotor
and inner rotor.
• Install the oil pump No.1 and tighten the oil pump No.1 bolts to
the specified torque.
% Oil pump No.1 bolt: 5.5 N·m (0.55 kgf-m, 4.0 lb-ft)
• Install the oil pump idle gear 6, washer and snap ring 7.
" 09900-06107: Snap ring pliers
• Apply engine oil to the O-ring 8.
• Install the dowel pin and O-ring 8.
Replace the snap ring 7 and O-ring 8 with new ones.
• Install the clutch component parts. (!7-9, -10)
• Install the right crankcase cover and kick starter lever.
(!8-6, -7)
• Install the brake pedal. (!17-18)
CAUTION
CAUTION