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NOTICE OF SET-UP MANUAL
SUBUJECT:
RM85K4/LK4
APPLICABLE MODEL:
EFFECTIVE ENGINE OR FRAME NO.:
REFERENCE:
This bulletin is to inform you of set-up procedures of RM85K4/LK4. Please inform your dealers of
this notice.
RM85K4/LK4 set-up manual will not be issued because the set-up procedures for this model
remain unchanged from RM85K2 except the differences described below.
To set-up RM85K4/LK4, please use the RM85K2 set-up manual and this service bulletin.
DIFFERENCE BETWEEN RM85K2 AND RM85K4/LK4
1. LOCATION OF PARTS [Page: 2, 4, 6]
Item
Part Name
Number plate
A
Flange bolt
Washer
B
Radiator louver
Handlebars assembly
Clamp
Flange bolt
Clutch lever cover
Fuel tank vent hose
C
Screw
Clamp
Strap
Engine stop switch holder
Screw (with lock washer)
Radiator cover
D
*Flange bolt
Stepped washer
Front fork assembly
E
Flange bolt
Seat assembly
F
Flange bolt
Washer
Rear fender
Washer
Flange bolt
Washer
G
*Self-lock nut
Flange bolt
Washer
Flange self-lock nut
RM85K2 set-up manual: 99505-01032-011
Q'ty
Remarks
1
1
6 × 20 mm
1
OD:14.0 ID:6.5
1
1
2
4
8 × 35 mm
1
1
5 × 16 mm
1
For throttle assembly
1
For throttle cable
2
L:120
2
Upper and lower
1
3 × 14 mm
1
3
6 × 12 mm
3
OD:16.0 ID:6.5 T:3.5
2
Right and Left
6
8 × 40 mm
1
2
6 × 16 mm
2
OD:20.0 ID:6.5 T:1.6
1
2
OD:26.0 ID:6.5
3
6 × 30 mm
4
OD:20.0 ID:6.5 T:1.2
2
6 mm
1
6 × 20 mm
2
OD:18.0 ID:6.5 T:1.6
2
6 mm (Black)
HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
Item
Part Name
Front fender
Flange bolt
H
Stepped washer
*Stepped washer
Front axle
Front wheel spacer
I
Washer
Axle nut
Cotter pin
Front brake hose cover
J
Flange bolt
*Stepped washer
Front brake hose clip
K
*Flange bolt
Front brake hose guide
L
Flange bolt
Front fork protector
M
Flange bolt
N
Front wheel assembly
Frame cover
O
Strap
Side stand assembly
*P
Flange bolt
Main jet
Q
Spark plug and spoke
nipple wrench
R
Fuel label
S
Owner's manual
*T
Stand
T
L
OD ID
MOTERCYCLE
Jun. 1, 2003
DATE:
1
8
PAGE:
OF
Q'ty
Remarks
1
4
6 × 16 mm
4
OD:16.0 ID:6.5 T:3.5
4
OD:17.0 ID:6.5 T:6.0
1
2
1
OD:20.0 ID:12.5
1
12 mm
1
L:27.0
1
2
6 × 12 mm
2
OD:16.0 ID:6.5 T:3.5
2
Right and Left
2
6 × 16 mm
1
1
6 × 20 mm
2
Right and Left
6
6 × 10 mm
1
2
Right and Left
2
L:140
1
Spec is eliminated.
2
3
Exchanging parts
1
1
1
1
OD : Outside diameter (mm)
ID : Inside diameter (mm)
L : Length (mm)
T : Thickness (mm)
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Related Manuals for Suzuki RM85K4 2003
Summary of Contents for Suzuki RM85K4 2003
- Page 1 MOTERCYCLE Jun. 1, 2003 DATE: PAGE: NOTICE OF SET-UP MANUAL SUBUJECT: RM85K4/LK4 APPLICABLE MODEL: EFFECTIVE ENGINE OR FRAME NO.: REFERENCE: This bulletin is to inform you of set-up procedures of RM85K4/LK4. Please inform your dealers of this notice. RM85K4/LK4 set-up manual will not be issued because the set-up procedures for this model remain unchanged from RM85K2 except the differences described below.
- Page 2 MOTERCYCLE Jun. 1, 2003 DATE PAGE 2. SPARE PARTS [Page: 2, 4, 6] Part Name Q’ty Piston pin bearing Piston pin circlip Cylinder head O-ring No.1 Cylinder head O-ring No.2 Cylinder cover gasket No.1 Cylinder cover gasket No.2 Cylinder gasket Crankcase gasket Clutch cover gasket Piston complete...
- Page 3 MOTERCYCLE Jun. 1, 2003 DATE PAGE Tighten the upper bracket side bolts to the specified torque. " " " " Front fork upper bracket bolt: 23 N·m (2.3 kgf-m) A: Front fork assembly B: 8 × 40 mm flange bolt FRONT FENDER [Page: 13, 14 Paragraph: 2] Install the front fender with four sets of mounting parts as shown.
- Page 4 MOTERCYCLE Jun. 1, 2003 DATE PAGE BRAKE HOSE CLIP [Page: 19, 20 Paragraph: 1] Align the groove of front brake hose with the groove of brake hose clip. Install the brake hose clip to the front fork protector. A: Brake hose clip B: Front brake hose C: Groove D: 6 ×...
- Page 5 MOTERCYCLE Jun. 1, 2003 DATE PAGE 4. SERVICING REAR BRAKE PEDAL [Page: 35, 36 Paragraph: 1] Check the rear brake pedal height. Rear brake pedal height: 0–10 mm (0–0.4 in) If the rear brake pedal height is not adjusted cor- rectly, adjust in the following manner: 1.
- Page 6 MOTERCYCLE Jun. 1, 2003 DATE PAGE Compression Damping Force Adjustment Adjust the setting of the compression damping force to the standard position. To adjust, turn the adjuster screw B clockwise until it stops, then turn it counter- clockwise until 7 clicks are felt. Do not force the adjuster screw B B B B past the stopped position or you may damage the adjuster.
- Page 7 MOTERCYCLE Jun. 1, 2003 DATE PAGE [Page: 43, 44 Paragraph: 1] Use 30 : 1 pre-mixture of unleaded gasoline minimum 95 octane (RON) and oil. For the oil to be mixed with gasoline, any of the following brands or its equivalent will do. *MOTUL 800 2T !&(FOR CANADA) Use 30 : 1 pre-mixture of unleaded gasoline...
- Page 8 MOTERCYCLE Jun. 1, 2003 DATE PAGE 5. HARNESS ROUTING [Page: 49] CDI unit Ignition coil Clamp Cushion Revised Cushion Engine stop switch lead wire Magneto lead wire CDI unit lead wire Magneto lead wire Engine stop switch lead wire Clamp Clamp Exhaust breather hose Revised...