Replacing The Battery Boxes - Invacare Kite Service Manual

SERVICE MANUAL
8.14

Replacing the battery boxes

Requirements:
· 4 mm Allen wrench
· 5 mm Allen wrench
· 6 mm Allen wrench
· 10 mm Allen wrench
· 8 mm socket wrench
· 11 mm socket wrench
· 13 mm socket wrench
· 13 mm open-ended wrench
· 24 mm open-ended wrench
· 24 mm box wrench
· Phillips screwdriver, size 2
· torque wrench 20 – 200 Nm
· Wooden blocks (approx. 12 x 12 x 30 cm) for jacking up the vehicle
Uninstalling the battery box:
·
Remove the rear and the middle covers, as described in chapter 8.1.1 and 8.1.2.
·
Remove the splash guards, as described in chapter 8.1.6.
·
Remove both lateral covers, as described in chapter 8.1.3.
·
Take exact note of the positions of all cables and the sockets that they are connected to. Mark
the connectors and sockets or take a photograph with a digital camera.
·
Remove all electronic modules, as described in chapter 8.1.58.4 and its subchapters.
·
Remove both batteries, as described in chapter 8.4.
·
Remove both drive wheels, as described in chapter 8.9.1.
·
Remove both motor/gear box units, as described in chapter 8.1.6.
·
Remove the seat, together with the tilt module, as described in chapter 8.15.2 or 8.17.3
(Modilite seat).
·
Remove both rubber shock absorbers, as described in chapter 8.11.
·
Remove the double bearing of the Dual Swing Technology (D.S.T.), as described in chapter
8.13.
·
Remove the front cover, as described in chapter 8.1.4.
·
Replace the battery box.
Installing the battery box:
·
Assemble the parts in reverse order.
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Invacare - Kite