MUTOH Falcon II Outdoor Maintenance Manual page 5

4.2.4. Removing the front cover ................................................................................................ 41
4.2.5. Removing the carriage cover ........................................................................................... 43
4.2.6. Removing the panel unit assembly .................................................................................. 44
4.2.7. Removing the Y rail cover............................................................................................... 46
4.2.8. Removing front paper guide ............................................................................................ 48
4.2.9. Removing rear paper guide.............................................................................................. 50
4.2.10. Removing the head cover............................................................................................... 52
4.2.11. Removing the maintenance cover.................................................................................. 54
4.3. Replacement of the heater element ......................................................................................... 55
4.3.1. Falcon II Outdoor 2 heaters : Heater elements ................................................................ 55
4.3.2. Falcon II Outdoor 4 heaters : Heater elements ................................................................ 58
4.4. Replacing Board Bases ........................................................................................................... 67
4.4.1 Replacing the Mainboard assembly, HDD_Extension board assembly, HEAD_DRV board assembly,
PCI_Linux board assembly and cooling fan assembly .............................................................. 67
4.4.2. Replacing the power source board assembly ................................................................... 72
4.4.3. Replacing the inlet assembly, inlet board assembly and lever foot SW cable assembly. 74
4.4.4. Replacing the JUNCTION board assembly..................................................................... 75
4.5. Replacing the PF Actuator ...................................................................................................... 76
4.5.1. Replacing the PF motor assembly.................................................................................... 76
4.5.2. Replacing the PF_ENC assembly and PF scale assembly ............................................... 78
4.5.3. Replacing the PF deceleration pulley assembly............................................................... 80
4.5.4. Replacing the PF deceleration belt .................................................................................. 81
4.5.5. Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly.............. 82
4.5.6. Replacing the suction fan assembly................................................................................. 83
4.5.7. Replacing the lever motor assembly and the arm motor installation board..................... 84
4.5.8. Replacing the transmission photosensor.......................................................................... 86
4.5.9. Replacing the flushing box assembly .............................................................................. 89
4.6. Replacing the CR Actuator ..................................................................................................... 90
4.6.1. Replacing the CR motor assembly................................................................................... 90
4.6.2. Replacing the steel belt .................................................................................................... 91
4.6.3. Replacing the SLIDE motor assembly, HD_SLIDE sensor assembly, and slide motor installation
board .......................................................................................................................................... 93
4.6.4. Replacing the T fence ...................................................................................................... 95
4.6.5. Replacing the CR slave pulley assembly ......................................................................... 98
4.6.6. Replacing the CR actuator pulley and the CR deceleration belt...................................... 99
4.6.7. Replacing the steel bearer, tube guide, CR tape power cable and ink tube ................... 100
4.6.8. Replace the cover R sensor assembly and the cover L sensor assembly ....................... 103
4.7. Replacing the Cursor............................................................................................................. 105
4.7.1. Replacing the cutter holder, cutter spring, cutter cap, solenoid assembly and solenoid spring 105
4.7.2. Replacing the print head assembly and head tape power cable ..................................... 108
4.7.3. Replacing the H ink tube, tube branch and damper assembly ....................................... 110
4.7.4. Replacing the CR board assembly ................................................................................. 112
4.7.5. Replacing the CR_ENC assembly ................................................................................. 114
4.7.6. Replacing the P_EDGE sensor assembly ...................................................................... 115
4.7.7. Replacing the CR cursor assembly ................................................................................ 116
Falcon II Outdoor series printers - Maintenance Manual
5 AP-74065, Rev. 1.0, 21/11/03