Kohler KDI 1903M Workshop Manual page 5

9.6 Timing system gear assembly and injection pump .................................................................. 120
9.7 Cylinder head unit assembly ...................................................................................................... 122
9.8 Fuel system assembly ................................................................................................................. 128
9.9 Intake manifold assembly ........................................................................................................... 130
9.10 Exhaust manifold assembly ........................................................................................................ 131
9.11 Lubrication circuit assembly ...................................................................................................... 131
9.12 Crankshaft pulley assembly ....................................................................................................... 133
9.13 Coolant circuit assembly ............................................................................................................ 134
9.14 Electric component assembly .................................................................................................... 134
9.15 Tightening torques and the use of sealants ............................................................................. 136
10 Fluids filling information ................................................................................................... 142
10.1 Engine oil ...................................................................................................................................... 142
10.2 Coolant ......................................................................................................................................... 142
11 Information about optional components .......................................................................... 145
11.1 Oil dipstick in cylinder head ....................................................................................................... 145
11.2 Heater (replacement) .................................................................................................................. 146
11.3 Poly-V alternator belt (replacement and adjustment) ............................................................. 147
11.4 Tightening pulley and alternator for Poly-V belt ...................................................................... 148
11.5 Idler gear (for 3rd / 4th PTO) ...................................................................................................... 151
11.6 3rd PTO (replacement) ................................................................................................................ 152
11.7 4th PTO (replacement) ................................................................................................................ 155
11.8 3rd + 4th PTO (configurations) ................................................................................................... 158
11.9 Balancer device (replacement)................................................................................................... 158
11.10 Air filter (cartridge replacement) ................................................................................................ 162
11.11 Remote oil filter (disassembly and assembly) .......................................................................... 162
11.12 Intake circuit (replacement) ....................................................................................................... 164
11.13 Muffler (replacement) .................................................................................................................. 165
11.14 Cooling circuit (replacement) ..................................................................................................... 166
11.15 Engine feet (information) ............................................................................................................ 169
11.16 Oil sump with supporting structure ........................................................................................... 170
11.17 Oil sump 15L ................................................................................................................................. 173
11.18 Crankcase oil filter - Lengthwise assembly .............................................................................. 175
12 Information on adjustments .............................................................................................. 177
12.1 Air filter check .............................................................................................................................. 177
12.2 Rubber hose and manifold control ............................................................................................ 177
12.3 Oil leak check ............................................................................................................................... 178
12.4 Oil pressure check ....................................................................................................................... 178
13 Tools information ............................................................................................................... 180
13.1 Information regarding specific tools ......................................................................................... 180
INDEX
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