Kohler KDI 2504TM Manuals

Manuals and User Guides for Kohler KDI 2504TM. We have 4 Kohler KDI 2504TM manuals available for free PDF download: Workshop Manual, Owner's Manual

Kohler KDI 2504TM Workshop Manual

Kohler KDI 2504TM Workshop Manual (184 pages)

Brand: Kohler | Category: Engine | Size: 14.26 MB

Table of Contents

Table of Contents
3
General Information
7
Useful Information
7
Manufacturer and Engine Identification
8
Identification of the Main Internal Components of the Engine and Operating Reference (BASE CONFIGURATION)
9
Identification of the External Components of the Engine (BASE CONFIGURATION)
11
Technical Information
13
Engine Specifications
13
Engine Dimensions (MM)
15
Performance
15
Oil
16
Fuel
17
Coolant Recommendation
19
Battery Recommendation
19
Periodic Maintenance
20
Fuel System
21
Lubrication Circuit
26
Coolant Circuit
29
Intake and Exhaust Circuit
30
Electric System
33
Sensors and Switches
36
Electrical Components
38
Timing System and Tappets
42
Components Handling
45
Turbocharger
45
Balancer Device (Optional)
49
Safety Information
50
Before Start-Up
50
Safety Precautions
50
General Remarks
50
Safety Signal Description
53
Information and Safety Signals
55
Safety and Environmental Impact
56
Location of Safety Labels on Engine
57
Storage Information
58
Product Preservation
58
Engine Storage (up to 6 Months)
58
Engine Storage (over 6 Months)
58
Engine Starting after Storage
59
Information Regarding Discharge of Liquids
60
Coolant
60
Engine Oil
61
Information for Replacing the Functional Units
62
Injectors and Injection Pump Replacement
62
Coolant Pump Replacement
70
Replace the Crankshaft Pulley
71
Oil Pump Replacement
72
Oil Pressure Valve Replacement
75
Oil Cooler Unit and Oil Filter Replacement
76
Fuel Filter Replacement
78
Oil Vapour Separator Replacement
79
Information for Disassembly
81
Recommendations for Disassembly
81
Electric Components Disassembly
81
Turbocharger Disassembly
83
Exhaust Manifold Disassembly
83
Coolant Recirculation Components Disassembly
83
Crankshaft Pulley Disassembly
84
Lubrication Circuit Disassembly
85
Intake Manifold Disassembly
86
Fuel System Disassembly
87
Timing System Gear Disassembly
89
Flange Unit Disassembly
90
Cylinder Head Unit Disassembly
90
Oil Sump Unit Disassembly
93
Engine Block Disassembly
94
Information about Overhauling
99
Recommendations for Overhauls and Tuning
99
Crankcase
100
Tappets and Tappet Housings
103
Crankshaft
103
Connecting Rod - Piston Assembly
105
Cylinder Head
108
Oil Pump Check
111
Assembly Information
113
Information on Engine Configuration
113
Assembly Recommendations
113
Engine Block Assembly
114
Oil Sump Unit Assembly
121
Flange Unit Assembly
122
Timing System Gear Assembly and Injection Pump
123
Cylinder Head Unit Assembly
125
Fuel System Assembly
130
Intake Manifold Assembly
132
Exhaust Manifold Assembly
133
Lubrication Circuit Assembly
133
Crankshaft Pulley Assembly
135
Turbocharger Assembly
136
Coolant Circuit Assembly
137
Electric Component Assembly
139
Tightening Torques and the Use of Sealants
141
Fluids Filling Information
147
Engine Oil
147
Coolant
148
Information about Optional Components
150
Oil Dipstick in Cylinder Head
150
Heater (Replacement)
151
Idler Gear (for 3Rd / 4Th PTO)
152
3Rd PTO (Replacement)
153
4Th PTO (Replacement)
156
3Rd + 4Th PTO (Configurations)
159
Air Filter (Cartridge Replacement)
160
Remote Oil Filter (Disassembly and Assembly)
160
Poly-V Alternator Belt (Replacement and Adjustment)
162
Tightening Pulley and Alternator for Poly-V Belt
163
Oil Sump with Supporting Structure
165
Information on Adjustments
169
Air Filter Check
169
Rubber Hose and Manifold Control
169
Oil Leak Check
170
Oil Pressure Check
171
Tools Information
172
Information Regarding Specific Tools
172
Information about Failures
174
Possible Causes and Trouble Shooting
174
Glossary
176

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Kohler KDI 2504TM Owner's Manual

Kohler KDI 2504TM Owner's Manual (52 pages)

Brand: Kohler | Category: Engine | Size: 2.14 MB

Table of Contents

Table of Contents
3
General Information
5
Manual's Purpose
5
Glossary and Definitions
5
Emission-Related Installation Instructions
6
Service Request
6
Engine Component Identification
7
Manufacturer and Engine Identification
8
Technical Information
9
General Description of the Engine
9
Engine Specifications
9
Engine Dimensions (MM)
10
Oil
10
Fuel
12
Coolant Recommendation
14
Battery Recommendation
14
Safety Information
15
General Remarks
15
Safety Signal Description
18
Information and Safety Signals
20
Safety and Environmental Impact
22
Location of Safety Labels on Engine
23
Information about Use
24
Pre-Start Check
24
Running-In Period
24
Starting and Turning off
24
Refuelling
25
Oil Filling
26
Coolant Filling
26
Information about Maintenance
28
Useful Information about Maintenance
28
Periodic Maintenance
29
Oil Level Check
30
Oil Dipstick on Cylinder Head
31
Air Filter Check
31
Check of the Radiator Heat - Exchanger Surface
31
Rubber Hoses Check
32
Check Coolant Level
33
Check and Setting Alternator Standard Belt Tension
33
Check Poly-V Alternator Belt
35
Check Fuel Filter Cartridge
35
Product Preservation
36
Engine Storage up to 6 Months
36
Engine Storage over 6 Months
36
Engine Starting after Storage
37
Information about Replacements
38
Engine Oil Replacement
38
Oil Filter Cartridge Replacement
39
Fuel Filter Cartridge Replacement
40
Air Filter Cartridge Replacement
41
Disposal and Scrapping
41
Information about Failures
42
Useful Information about Failures
42
Information about Warranty
44
Warranty Terms
44
Glossary
48
Glossary and Definitions
48

Kohler KDI 2504TM Owner's Manual

Kohler KDI 2504TM Owner's Manual (49 pages)

Brand: Kohler | Category: Engine | Size: 12.46 MB

Table of Contents

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Kohler KDI 2504TM Owner's Manual

Kohler KDI 2504TM Owner's Manual (40 pages)

Diesel KDI

Brand: Kohler | Category: Engine | Size: 5.99 MB

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