Performance Test Of Starter; Perform Pull–In And Hold–In Test; Inspect Clutch Pinion Gear Return; Perform No–Load Performance Test - Toyota 22R-E Service Manual

STARTING SYSTEM – Starter

PERFORMANCE TEST OF STARTER

NOTICE: These tests must be performed within 3 to 5
seconds to avoid burning out the coil.
1. PERFORM PULL–IN TEST
(a) Disconnect the field coil lead wire from terminal C.
(b) Connect the battery to the magnetic switch as shown.
Check that the clutch pinion gear moves outward.
If the clutch pinion gear does not move, replace the mag–
netic switch assembly.
2. PERFORM HOLD–IN TEST
With battery connected as above with the clutch pinion
gear out, disconnect the negative (–) lead from terminal
C. Check that the pinion gear remains out.
If the clutch pinion gear returns inward, replace the mag–
netic switch assembly.

3. INSPECT CLUTCH PINION GEAR RETURN

Disconnect the negative (–) lead from the switch body.
Check that the clutch pinion gear returns inward.
If the clutch pinion gear does not return, replace the mag–
netic switch assembly.
4. PERFORM NO–LOAD PERFORMANCE TEST
(a) Connect the battery and ammeter to the starter as
shown. .
(b) Check that the starter rotates smoothly and steadily
with the pinion gear moving out. Check that the am–
meter reads the specified current.
Specified current:
90 A or less at 11.5 V
ST–11