Assembly Of Starter; Install Brush Holder; Insert Steel Ball Into Clutch Shaft Hole; Install Gears And Clutch Assembly - Toyota 22R-E Service Manual

STARTING SYSTEM – Starter

ASSEMBLY OF STARTER

(See page ST–2)
HINT: Use high–temperature grease to lubricate the bear–
ings and gears when assembling the starter.
1. PLACE ARMATURE INTO FIELD FRAME
Apply grease to the armature bearings and insert the ar–
mature into the field frame.

2. INSTALL BRUSH HOLDER

(a) Place the brush holder over the frame.
(b) Using a screwdriver, hold the brush spring back, and
connect the brush into the brush holder. Connect the
four brushes.
HINT: Check that the positive (+) lead wires are not
grounded.
(c) (1.4 kW, 1.6 kW)
Place the 0–ring on the field frame.
(d) Install the end cover to the field frame with the two
screws.

3. INSERT STEEL BALL INTO CLUTCH SHAFT HOLE

(a) Apply grease to the steel ball.
(b) Insert the steel ball into the clutch shaft hole.

4. INSTALL GEARS AND CLUTCH ASSEMBLY

(a) Apply grease to the gears and clutch assembly.
(b) Place the clutch assembly, idler gear, bearing and pin–
ion gear 11.4, 1.6 kW) in the starter housing.
ST–9