Install Plug Pate; Install Exhaust Manifold; Install Egr Valve - Toyota 22R-E Service Manual

EG1–32
ENGINE – ENGINE MECHANICAL

6. INSTALL PLUG PATE

Install a new gasket and plug plate with the two bolts.
HINT: Attach the flat side of the gasket to the cylinder
head.

7. INSTALL EXHAUST MANIFOLD

(a) Position a new gasket on the cylinder head.
(b) Install the exhaust manifold with the eight nuts.
Torque the nuts.
Torque: 44N–m (450kgf–cm, 33ft–lbf)
(c) Install the No. 2 exhaust manifold heat insulator with
the three bolts.
Torque: 19N–m (195kgf–cm, 14ft.–lbf)

8. INSTALL EGR VALVE

(a) Clean the set bolt (closest to the front) threads and
cylinder head bolt holes of any sealer, oil or foreign
particles.
Remove any oil with kerosene or gasoline.
(b) Apply sealant to 2 or 3 threads of the bolt end.
Sealant: Part No. 08833–00070, THREE BOND 1324 or
equivalent
This adhesive will not harden while exposed to
air. It will act as a sealer or binding agent only
when applied to threads, etc. and air is cut off.