Toyota 1HD-FT Manuals

Manuals and User Guides for Toyota 1HD-FT. We have 1 Toyota 1HD-FT manual available for free PDF download: Repair Manual

Toyota 1HD-FT Repair Manual (260 pages)

Brand: Toyota | Category: Engine | Size: 37.65 MB

Identification Information
7
SI Unit
7
Engine Serial Number
7
General Repair Instructions
8
Abbreviations
11
Standard Bolt Torque Specifications
12
How to Determine Bolt Strength
12
Specified Torque for Standard Bolts
13
Engine
14
Engine Mechanical
15
Preparation
15
Recommended Tools
18
Equipment
18
Troubleshooting
19
Diesel Engine Diagnosis
19
Diesel Electrical System Diagnosis (Engine Does Not Start Cold)
22
Pre-Heating System
22
Inspect Power Supply Section
22
Inspect Control Section
22
Air Filter Inspection and Cleaning
24
Fuel Cut Solenoid Valve
24
Compression Check
25
Valve Clearance Inspection and Adjustment
27
Injection Timing Inspection and Adjustment
28
Install SST and Dial Indicator
29
Release ACSD Advance
29
Idle Speed and Maximum Speed Inspection and Adjustment
30
PS Idle-Up Speed Inspection and Adjustment
32
A/C Idle-Up Speed Inspection and Adjustment
33
Timing Belt Components for Removal and Installation
34
Timing Belt Removal
35
Timing Belt Components Inspection
36
Timing Belt Installation
38
Timing Gear Components for Removal and Installation
41
Timing Gears Removal
43
Timing Gears Inspection
45
Crankshaft Front Oil Seal Replacement
47
Injection Pump Drive Gear Oil Seal Replacement
47
Timing Gears Installation
48
Cylinder Head Components for Removal and Installation
51
Cylinder Head Removal
55
Cylinder Head Disassembly
58
Cylinder Head Components Inspection and Repair
58
Camshaft Oil Seal Replacement
68
Cylinder Head Assembly
69
Cylinder Head Installation
71
Cylinder Block Components for Preparation and after Assembly
77
Preparation for Disassembly
78
Components for Disassembly and Assembly
79
Cylinder Block Disassembly
80
Cylinder Block Inspection
85
Piston and Connecting Rod Disassembly
87
Piston and Connecting Rod Inspection
88
Cylinder Boring
93
Crankshaft Inspection and Repair
94
Crankshaft Oil Seal Replacement
95
Cylinder Block Assembly
97
Post Assembly
101
Service Specifications
102
Service Data
102
Turbocharger System
106
Insufficient Acceleration, Lack of Power or Excessive Fuel Consumption
108
Abnormal Noise
109
Excessive Oil Consumption or White Exhaust
109
Turbocharger
110
On-Vehicle Inspection
110
Components for Removal and Installation
111
Turbocharger Removal
112
Turbocharger Inspection
113
Turbocharger Installation
114
Torque Specifications
116
Fuel System Preparation
117
Fuel Filter
120
Fuel Heater System Components Inspection
121
Injection Nozzle Components for Removal and Installation
123
Injection Nozzles Removal
124
Injection Nozzles Test
125
Injection Nozzle Disassembly
126
Injection Nozzles Cleaning and Inspection
126
Injection Nozzles Assembly and Adjustment
128
Injection Nozzles Installation
133
Injection Pump Components for Removal and Installation
135
Injection Pump Removal
137
Injection Pump Components for Disassembly and Assembly
139
Injection Pump Disassembly
141
Injection Pump Components Inspection
151
Injection Pump Assembly
153
Injection Pump Adjustment
167
Install Throttle Position Sensor/Bracket
182
Install Fuel Pipes
183
Injection Pump Installation
184
Starting Injection Control System
185
SICS Components Inspection
186
Cooling System Preparation
190
Coolant Check
191
Coolant Replacement
191
Water Pump Components for Removal and Installation
193
Water Pump Removal
194
Water Pump Inspection
195
Water Pump Installation
196
Thermostat Components for Removal and Installation
197
Thermostat Inspection
198
Thermostat Installation
198
Radiator Cleaning
199
Radiator Inspection
199
Radiator Components for Disassembly and Assembly
200
Radiator Disassembly
200
Radiator Assembly
201
Lubrication System Preparation
205
Oil Pressure Check
207
Oil and Filter Replacement
207
Oil Pump Components for Removal and Installation
209
Oil Pump Removal
210
Oil Pump Disassembly
212
Oil Pump Inspection
212
Oil Pump Assembly
213
Oil Pump Installation
213
Oil Cooler Components for Removal and Installation
216
Oil Cooler Removal
218
Oil Cooler and Relief Valve Inspection
218
Oil Cooler Installation
219
Oil Nozzle Components for Removal and Installation
221
Oil Nozzles Removal
221
Oil Nozzles Inspection
221
Oil Nozzles Installation
222
Starting System
224
Starting System Preparation
225
Pre-Heating System On-Vehicle Inspection
226
Pre-Heating Timer or Emissions ECU Inspection
226
Intake Heater Relay Inspection
228
Intake Heater Inspection
229
Water Temperature Sensor
230
Starter Component for Disassembly and Assembly
231
Starter Disassembly
231
Starter Inspection and Repair
233
Armature Coil
233
Commutator
233
Field Frame
234
Brushes
234
Brush Springs
235
Brush Holder
235
Clutch and Gears
235
Starter Assembly
238
Magnetic Switch
238
Starter Performance Test
240
Starter Relay Inspection
241
Voltage Converter Timer (W/ 24 V Starter) Inspection
242
24 V Hold Warning Relay Inspection
244
Charging System
246
Charging System Precaution
247
Charging System Preparation
247
Charging System On-Vehicle Inspection
248
Alternator Components for Disassembly and Assembly
250
Alternator Disassembly
250
Alternator Inspection and Repair
253
Alternator Assembly
256
Charging System Service Specifications
259
Charging System Service Data
259
Charging System Torque Specifications
259

Toyota Categories

Automobile Automobile Accessories Car Navigation system Sewing Machine Car Receiver

More Toyota Manuals

Toyota 1HD-FT Manuals

Toyota 1HD-FT Repair Manual (260 pages)

Table of Contents

Related Products

Toyota Categories