Engine Installation (Nc700Xd/Sd) - Honda NC700XA Service Manual

dummyhead dummyhead
Connect the CKP sensor 2P (Red) connector [1].
Install the following:
– Throttle body (page 7-18)
– Radiator (page 8-9)
– Radiator reserve tank (page 8-14)
– Exhaust pipe/muffler (page 2-32)
– Left rear cover (page 2-29)
Inspect the following:
– Throttle grip freeplay (page 3-5)
– Clutch lever freeplay (page 3-26)
Adjust the drive chain slack (page 3-16).
Fill the engine with the recommended engine oil (page
3-12).
Connect the quick connect fitting to the fuel injector side
(page 7-5).
Fill the recommended coolant mixture to the filler neck
and bleed the air (page 8-6).
Check the exhaust system and cooling system for
leaks.

ENGINE INSTALLATION (NC700XD/SD)

• All the engine mounting bolts and nuts loosely
install, then tighten the bolts and nuts to the
specified torque in the specified sequence.
• Note the direction of the engine hanger bolts.
– Front lower right side [1]: 12 x 55 mm bolt and 20
mm collar
– Front lower left side [2]: 12 x 80 mm bolt and 41
mm collar
– Upper right side [3]: 12 x 45 mm bolt and 10 mm
collar
– Upper left side [4]: 12 x 35 mm bolt
– Rear upper side: 12 x 276 mm bolt, 37 mm collar
(right side) [5] and 47 mm collar (left side) [6]
– Rear lower side: 12 x 168 mm bolt and 10 mm
collar (right side) [7]
• Place the jack or other adjustable support under the
engine.
• The jack height must be continually adjusted to
relieve stress for ease bolt installation.
• Carefully align the mounting points with the jack to
prevent damage to engine, frame, water hose, wires
and cables.
• Route the water hose, wires and cables properly
(page 1-25).
Place the engine in the frame, then loosely install all the
During engine
bolts, nuts and collars.
installation, hold the
engine securely
Tighten the rear lower engine hunger nut [1] to the
and be careful not
specified torque.
to damage the
frame and engine. TORQUE: 59 N·m (6.0 kgf·m, 44 lbf·ft)
ENGINE REMOVAL/INSTALLATION
[5] [6] [3]
[7] [1]
[1]
[1]
[4]
[2]
16-21