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CRANKCASE/TRANSMISSION/BALANCER
COUNTERSHAFT
SNAP RING
SPLINE WASHER
C4 GEAR BUSHING
C4 GEAR (30T)
Assemble the transmission gears and shafts.
• Coat each gear with clean engine oil and check for
smooth movement.
• Align the lock washer tabs with the spline washer
grooves.
• Always install the thrust washers and snap rings with
the chamfered (rolled) edge facing away from the
thrust load.
• Install the snap rings [1] so that the end gap aligns
with the groove of the splines.
• Make sure that the snap rings are fully seated in the
shaft groove after installing them.
14-14
NEEDLE BEARING
THRUST WASHER
NEEDLE BEARING
C1 GEAR (45T)
THRUST WASHER
C5 GEAR (31T)
C6 GEAR (31T)
SNAP RING
SPLINE WASHER
C2 GEAR BUSHING
C2 GEAR (36T)
NEEDLE BEARING CAP
LOCK WASHER
SPLINE WASHER
C3 GEAR (32T)
SPLINE WASHER
SNAP RING
COUNTERSHAFT BEARING SET RING
OIL SEAL
CORRECT
C3 GEAR BUSHING
COUNTERSHAFT
INCORRECT
[1]
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Troubleshooting
