Table Of Contents - Panasonic DP-C305 Service Manual

Table of Contents

How To Turn Off The Power4
Important Notice4
Unpacking Caution6
Precautions8
For Your Safety8
Operating Safeguards9
Consumable Safeguards9
Table Of Contents15
Specifications Table17
Copy Function17
Fax, Printer And Internet Fax Functions28
Network Scanner Function35
Internet Fax Function36
Sd Memory Card On The Sc Pcb (Not The Front Slot)38
System Combination For Dp-C405 Series39
Options And Supplies For Dp-C405 Series40
Option Configuration42
Options And Supplies For Dp-C354/C322 Series43
External View48
Standard Configuration48
Rear View48
Front View48
With Optional System Console And Finisher Configuration49
Space Requirements With Options50
Serial Number Contents51
Control Panel52
Fans53
Motors53
Sensors54
Clutches And Switches56
Pc Board56
Disassembly Instructions57
General Disassembly57
Inverting-Automatic Document Feeder (I-Adf) Unit58
Scanner Unit68
Control Panel Unit78
Replacing The Battery78
Fuser Unit84
Ih Unit94
Auto Duplex Unit (Adu)104
Paper Exit Transportation112
Lower Right Side Cover Unit116
Cleaning The Ohp Detection Reflector117
Right Cover Open Sensor118
Cleaning The Adu 4Th Roller119
Paper Path Sensor (Adu2)120
Cleaning The Adu 3Rd Roller122
Cleaning The Registration Roller122
Sheet Bypass Unit123
Cleaning Pickup Roller126
Cleaning Paper Feed Roller126
Str Unit And Intermediate Transfer (It) Unit127
Cleaning The Initial Point Sensor129
Cleaning The Toner Density Registration Sensor130
Reinstalling The It Unit142
Resetting The Pm Counters143
Process Unit144
Replacing The Developer Unit144
Replacing The Developer150
Pouring The Developer150
Cleaning The Lsu Aperture Glass155
Paper Feed Module156
Cleaning The Pickup Roller157
Cleaning The Dfp Roller157
Cleaning The Feed Roller158
Cleaning The Intermediate Roller159
System Console160
Pc Boards, Hvps, Hdd163
Removing The Motor Assemblies167
Removing The Hard Disk Drive Unit170
Drive Unit172
Hardware Identification Template179
Maintenance, Adjustments And Check Points183
Preventive Maintenance183
Timing183
Precautions For Disassembly, And Adjustment183
Data Security Precautions184
Required Tools185
Preventive Maintenance Method185
Preventive Maintenance Points186
Preventive Maintenance Check List187
Resetting The P/M (Preventive Maintenance) Counter190
Lubrication Point192
Easy Maintenance (Dp-C405 Series)192
Outline192
Procedure193
Register Service History194
Print Example (Simulated List)198
Print Example (Machine Usage List)199
Print Example (Machine Diagnostic List)200
Print Example (Maintenance List)201
Maintenance Info. Clear202
Maintenance Information Manager203
Change Category Of Business203
Counter / Parameter Auto Backup206
Auto Backup206
Restore206
Backup Data206
Counter / Parameter Backup To Sd Card In The Front Slot207
Power On Display Change (F9-19)208
Firmware Configuration209
Sc Pc Board Firmware209
Updating The Firmware (Dp-C405 Series)209
Updating Through A Lan Port210
Sd Memory Card210
Updating Through Usb Port212
Updating The Firmware Using The Master Firmware Sd Memory Card213
Upgrading The Main Unit's Firmware Code213
Creating A Master Firmware Sd Memory Card Using A Pc214
Preparing The Firmware Code214
Preparing The Master Firmware Sd Memory Card214
Notice After Installing The Hdd Option215
Firmware Emergency Recovery215
Firmware Version216
Adjusting Copy Quality218
Manual Copy Quality Adjustment218
Exposure (Standard Adjustment)218
Color Exposure219
Color Test Chart220
Copy Quality Adjustment Procedure221
Lsu Image Side To Side Adjustment For The Tray222
Adjusting The Printer Registration, Lsu Image Side To Side, Color Registration222
Lsu Image Side To Side Adjustment For The Adu223
Color Registration223
Calibrating The Lcd224
Leds On The Ec Pcb224
Adjusting Scanner Skew225
Leading Edge225
Side Edge225
Lsu Replacement And Color Skew Adjustment Instructions226
Model & Part Number226
Installing New Lsu226
Removing The Lsu226
Adjustment Of Skew227
It Belt Replacement228
IT Belt "Cleaning Unit" Replacement229
720K Pm Kit232
Pm Kit (Dq-M35S72 / Dq-M32N72)232
Replacing The Fuser Drive Unit236
Replacing The Upper/Lower Intermediated Rollers236
Replacing The Upper Intermediate Roller243
Replacing The Lower Intermediate Roller243
Replacing The Exit/Feed Rollers243
Replacing The Exit Roller245
Replacing The Feed Roller245
It Drive Gear246
Removing The Pc Boards246
Removing The Motor Drive Unit248
Str Unit, And Intermediate Transfer (It) Unit254
Cleaning The Color Registration, And The Toner Density Sensor257
Signal Waveform259
Glossary Of Electrical Abbreviations259
Sc Pc Board279
Ec Pc Board287
Adf Pc Board342
Scn Pc Board359
Afe Pc Board365
Adu Pc Board378
Motdrv Pc Board386
Pnl1 Pc Board388
Nfl Pc Board397
Lvps399
Optional Lvps402
Cst Pc Board403
Tru Pc Board411
Rlb Pc Board413
Initial Troubleshooting Flowchart415
Improper Lcd Display416
Printed Copy Quality Problems417
Printed Image417
Copy Image Quality Adjustment417
Monochrome Image Quality Adjustment417
Color Image Quality Adjustment418
Copy Skewing Or Color Deviation420
Black Copy421
Vertical White Lines423
Vertical Line Sample424
Flatbed Scanner Vertical Line(S) Countermeasure424
Adf Scanner Vertical Line(S) Countermeasure424
Ghost Images425
Vertical Dark Lines426
Horizontal Dark Lines427
Dark Background428
Light Print429
Horizontal White Lines430
Improper Fusing431
Voids In Solid Areas432
Black Dots433
Recording Paper Creases434
Poor Printed Copy Quality435
Abnormal Printing436
Scanned Copy Quality Problems437
Troubleshooting The Lan Interface438
Checking Network Configuration438
Testing The Tcp/Ip Network439
System Diagram Model439
Checking Current Configuration440
Using "Ping" To Test Physical Connectivity440
Pinging The Unit441
Pinging The Default Gateway (Default Router Ip Address)441
Pinging The Smtp/Pop Server441
Tracing A Packet Route442
Tracing The Route To Smtp/Pop Server442
Managing Network Route Tables443
Host Name Query On Dns Server444
Ns (Name Server) Record In Domain444
Mx (Mail Exchange) Record In Domain444
A (Address) Record In Domain444
Testing Unit Using The Telnet Command445
Error Codes (For Copier)446
User Error Codes (U Code)446
Jam Error Codes (J Code)448
Jam Sensor Location Of Printer449
Jam Sensor Location Of I-Adf450
Mechanical Error Codes (E Code)454
Information Codes Table (For Facsimile)477
Fax Information Codes481
Diagnostic Codes (For Facsimile)483
Troubleshooting (For Printer)490
Checking The Basics490
Document Does Not Print Properly490
Error Message Appears On The Pc490
Error Message Appears On The Unit491
System Error (Cd Drive Related Error During Installation)491
Service Modes (For Copier)492
Service Mode Procedure492
Copier Service Mode Functions492
F5 / F6 Information List (Sample)493
Machine Setup Information List (Sample)494
F7 Total Counter List (Sample)495
Sc Board Check List (Sample)496
F1 Mode: Self Test497
F4 Mode: Input/Output Status Test499
F5 Mode: Function Parameters (For Copier)511
F6 Mode: Adjust Parameters (For Copier)523
F7 Mode: Electronic Counter549
F8 Mode: Service Adjustment555
F9 Mode: Unit Maintenance557
Service Modes (For Facsimile)561
Fax Service Mode Procedure561
Fax Service Mode Table562
Fax Service Mode 1 (Function Parameter Setting)563
Continuous Polling (Station Mode)570
Function Parameter List571
Page Memory Test573
Printer Report574
All Document Files575
Protocol Trace576
Supply Order Form577
Explanation Of Contents578
Binary Signal579
Tonal Signal580
Dtmf Signal581
Dtmf Single Tone581
Dtmf Dual Tone581
Dtmf Single Tone Table582
Dtmf Dual Tone Table582
Binary Signal (V.34)583
Binary Signal Table583
Fax Service Mode 6 (Ram Initialization)584
Printer Reports587
Manual Print587
Automatic Transmission/Printout587
Service Alert Report Format588
Maintenance Alert Report Format589
Toner Order Form590
Scheduled Report591
Sample Report In Xml Format592
System Description594
Mechanical Operation594
Scanning Mechanism (Flatbed)594
Transmit Mechanism594
Inverting Automatic Document Feeder (I-Adf)596
Automatic Document Feeder Operation596
I-Adf Operation596
Original Setting And Size Sensors596
Scanning The Front And The Back Side Of An Original597
Eject By Reverse Rotation597
Sub Tray597
Printer Mechanism598
Paper Tray598
Paper Tray Operation599
Paper Tray Lift Up Mechanism601
Sheet Bypass603
Np Sensor Operation603
Sheet Bypass Operation603
Printing Process604
Charging605
Laser Exposure And Scanning606
Developing607
Toner Transfer To The Intermediate Transfer Belt607
Developer Unit608
Toner Transfer To Paper608
Induction Heating (Ih) Fusing System Operation609
Paper Exit And Paper Switchback610
Normal Printing Mode610
Outer Exit Tray / Finisher With Paper Transfer Unit610
Duplex Printing Mode (Paper Switchback)611
Installation (For Pu)612
Precautions During Set Up612
Space Requirements613
Unpacking614
Installation Procedure616
Removing The Protective Shipping Material617
Set The Date And The Time621
Set the Customer's Information621
Setting621
Adjustment623
Color Exposure (Special Adjustment For Customer's Requirement)624
How To Input The Service History625
Re-Visiting The Customer The 2Nd Time On The Same Day625
Service Notes625
Board (Da-Fg320)634
Internet Fax Function Confirmation640
Options And Supplies648
Installing The Fax Communication Board (Da-Fg320)648
Changing The Address Book Setting657
Installing The Printer Controller Module (Da-Mc400)658
Service Notes "Firmware Update" For Ps Option Installation660
Main Unit Firmware Code Updating Instructions660
Preparing The Main Unit For The Firmware Upgrade662
Confirmation662
Installing The Page Memory 256Mb (Da-Pmv56)664
Installing The Accounting Software (Da-Wa10)666
Installing The Sd Memory Card (64 Mb Up To 4 Gb)668
Installing The System Console 1 (Da-Ds320) And System Console 2 (Da-Ds321)670
Installing The Paper Transport Unit (Da-Fk350)677
Installing The Exit Tray (Outer) (Da-Xt320)680
Installing The 1 Bin Finisher (Da-Fs402)682
Installing The 1 Bin Saddle-Stitch Finisher (Da-Fs405)687
Finisher (Da-Fs405)692
Installing The Punch Unit (Da-Sp41)695
Installing The Adf Handle For Accessibility (Da-Ud321)703
Installing The Mechanical Counter (Pjwef2170Pu)705
Installing The Dehumidifier Heater Kit (Pjzef217Npu)708
Illustration Of Contents709
Installing The Dds Unlock Module (Da-Uk10)728
Installing The Coin Vendor Harness Kit (Pjzef3310Pb)730
Replacing The Opc Drum737
Replacing The Toner Waste Container737
Network Information738
Remote Entry738
Commands That Can Be Used739
Internet Parameters That Can Be Entered And Retrieved739
Error Messages On Remote Entry Failure747
Error Messages Generated During Remote Entry747
Schematic Diagram749
General Circuit Diagram (Dp-C405 Series)749
General Circuit Diagram (Dp-C354 Series)750
General Circuit Diagram (Dp-C322 Series)751
Finisher Options753
Da-Fs405 / Fs356 / Fs325, Da-Sp41753
Staple Position756
Stacked Paper Alignment756
Hole Position758
Names Of Parts759
Cross Section759
Saddle Unit760
Punch Unit (Option)760
Outline Of Operation761
Basic Operations761
Outline Of The Electrical Circuitry762
Inputs To And Outputs From The Finisher Controller Pcb763
Outputs From The Finisher Controller Pcb765
Inputs To And Outputs From The Finisher Controller767
Inputs To And Outputs From The Punch Controller Pcb768
Outputs From The Punch Controller Pcb769
Feed / Drive System770
Job Offset771
Stapling772
Saddle Delivery772
Feed / Delivery773
Processing Tray Paper Stacking Operation777
Offset Operation777
Stack Delivery Operation778
Job Offset Sequence778
Stapling Operation779
Delivery Operation After Stapling781
Stapler Unit782
Stapler Movement Controller783
Front 1-Point Stapling783
Rear 1-Point Stapling783
Middle 2-Point Stapling784
Middle 2-Point Stapling (Bind Mode)784
Stapling Operation Sequence785
Delivery Tray Operation786
Paper Feed System790
Stack Feed System791
Fold / Delivery System792
Punching Operation796
Punch Controller Pcb797
Detecting Jams802
Folding Position Sensor Delay Jam803
Folding Position Sensor Stationary Jam803
Power Supply System804
Finisher / Saddle Assembly804
Protective Mechanism804
Mechanical Systems806
Finisher Saddle Unit806
External Components806
Removing The Delivery Tray806
Removing The Rear Cover807
Removing The Upper Cover808
Removing The Processing Tray Upper Cover809
Removing The Upper Right Cover Assembly810
Removing The Saddle Guide810
Feeding System812
Removing The Stapler Unit812
Adjusting The Stapler Phase812
Removing The Paddle Assembly820
Removing The Staple/Fold Drive Unit821
Removing The Feed Motor Unit823
Removing The Feed Roller824
Removing The Stack Delivery Roller (Upper)825
Removing The Paddle827
Removing The Stack Delivery Roller (Lower)/Delivery Belt828
Removing The Finisher Controller Pcb831
Removing The Slide Home Position Pcb831
Puncher Driving System833
Removing The Punch Motor833
Removing The Horizontal Registration Motor833
Removing The Punch Unit833
Removing The Punch Controller Pcb836
Removing The Photo Sensor Pcb836
Removing The Led Pcb837
Removing The Waste-Full Photo Sensor Pcb839
Removing The Waste Full Led Pcb839
Periodically Replaced Parts840
Consumables And Durables840
Saddle / Finisher Unit840
Scheduled Maintenance840
Troubleshooting841
Standards And Adjustments841
Adjusting The Folding Position841
Adjusting The Middle 2-Point Stapling Position842
Electrical System (Punch Unit; Option)843
Adjusting The Sensor Output843
Registering The Number Of Punch Hole843
Arrangement Of Electric Components845
Motor Pcbs847
Leds And Check Pins By Pcb852
Finisher Controller Pcb852
Self Diagnosis860
Signals And Abbreviations862
Finisher / Saddle Unit General Circuit Diagram864
Punch Unit General Circuit Diagram865
Da-Fs402 / Fs350 / Fs320866
Electrical Components868
Removing Finisher Cover Assembly869
Removing Finisher Tray Cover Assembly870
Removing Rollers871
Stapling Mechanism879
Electrical Parts (Motor And Solenoid Functions)880
Feed Motor Control880
Alignment Motor Control880
Elevation Motor Control881
Staple Motor Control881
Large Gear Solenoid Control882
Paddle Solenoid Control882
Paper Detection Solenoid Control882
General885
Supported Operating Systems885
Supported Panasonic Fax/Mfp Models885
Setting Up The Network Firmware Update Tool886
Installation886
Uninstalling The Network Firmware Update Tool887
Preparing The Firmware Update888
Preparing The Unit To Accept The Firmware Code888
Using The Network Firmware Update Tool889
Manual Input Tab890
Device Address List Tab890
Local Firmware Update Tool897
Installing The Hardware Port On The Panasonic Fax/Mfp Machine900
Installing The Local Firmware Update Tool900
Installing Usb Firmware Update Driver (For The Usb Port Model Only)901
Uninstalling The Local Firmware Update Tool902
Using The Local Firmware Update Tool904
Sd Card Firmware Writing Tool911
Installing The Sd Card Firmware Writing Tool914
Preparing The Creation Of A Master Firmware Sd Memory Card915
Creating A Master Firmware Sd Memory Card916