Xerox PHASER 3160 Manuals

Manuals and User Guides for Xerox PHASER 3160. We have 4 Xerox PHASER 3160 manuals available for free PDF download: Service Manual, Specifications, Features

Xerox PHASER 3160 Service Manual (284 pages)

Brand: Xerox | Category: Printer | Size: 19.85 MB

Service Manual
1
Table of Contents
5
Service Terms
11
Symbols Marked on the Product
12
Power Source
13
General Guidelines
15
Safety Interlocks
15
Warning Labels
15
Part Replacement
16
Servicing Electrical Components
17
Servicing Mechanical Components
17
Moving the Printer
18
Regulatory Information
19
European Union
20
Acronyms and Abbreviations
21
General Information

23
- Introduction and Overview
  24
  - Technical Support Information
    24
- Printer Configurations
  25
- Parts of the Printer
  27
  - Front View
    27
  - Rear View
    28
  - Control Panel
    29
- Maintenance Items
  31
- Consumables
  32
  - Print Cartridge Life
    32
- Specifications
  33
  - Printer Specifications
    33
  - Print Speed
    34
  - Warm-Up Time
    34
  - Power Save Mode
    34
  - First Print Output Time
    34
  - Memory Specifications
    34
  - Environmental Specifications
    35
  - Electrical Specifications
    35
  - Image Specifications
    36
  - Physical Dimensions and Clearances
    37
  - Mounting Surface Specifications
    38
  - Media and Tray Specifications
    38
Theory of Operation

41
- Operational Overview
  42
  - System Overview
    42
- Paper Path
  43
  - Paper Feeding
    43
    
    Paper Tray
    44
    
    Manual Feeder
    44
  - Drive Assembly
    46
  - Laser Unit
    47
  - Transfer Roller
    47
  - Print Cartridge
    48
  - Fuser
    49
  - Electrical Components
    50
  - Sensor Input Circuit
    56
  - Driving Circuit
    57
  - Engine F/W
    58
Error Messages and Codes

61
- Introduction
  62
  - Diagnostics
    62
- Understanding the Control Panel Leds
  63
- Jam Errors
  65
  - Clearing Paper Jams
    65
    
    Paper Jam at Exit Tray
    67
    
    Paper Jam Inside the Printer
    67
  - Paper Jam 0
    68
  - Initial Actions
    69
  - Paper Jam 1
    70
  - Paper Jam 2
    71
  - Paper Rolled on the OPC Drum
    73
- Tray and Media Problems
  74
- Print Cartridge Errors
  78
- Fuser Errors
  81
  - Paper Rolled in the Fuser
    81
  - Fuser Gear Damaged from Overheating
    82
- Front Cover Errors
  83
  - Error Indicated When Front Cover Is Closed
    83
  - No Error LED Indication for Front Cover
    84
General Troubleshooting

87
- Introduction
  88
- Reports
  88
- Servicing Instructions
  94
- Measurement Techniques
  95
- Media-Based Problems
  96
  - Mis-Pick
    96
- Inoperable Printer Troubleshooting
  97
  - The Printer Is Not Responding to the Print Command
    97
- Power Supply Troubleshooting
  98
  - AC Power Troubleshooting
    98
  - No Power
    99
- USB Port Testing
  101
  - USB Port Verification
    101
- Network Configuration Errors
  102
  - Send Error
    102
- Operating System and Application Problems
  103
  - Common Windows Problems
    103
  - SPOOL Error
    104
  - Common Macintosh Problems
    104
  - Common Linux Problems
    105
  - Common Postscript Problems
    106
Print-Quality Troubleshooting

107
- Print-Quality Troubleshooting Overview
  108
  - Defects Associated with Specific Components
    108
- Troubleshooting Print-Quality Checklist
  110
  - Check the Print Cartridge
    110
  - Check the Laser Unit
    110
  - Check the Transfer Roller
    111
  - Check the Image
    111
- Print-Quality Troubleshooting Procedures
  114
  - Print-Quality Defect Definitions
    114
  - Repeating Defects
    115
  - Printing Begins at Wrong Position
    116
  - Light or Undertone Print
    116
  - Black Print
    117
  - Uneven Density
    119
  - Background Contamination
    120
  - Ghosting (1)
    121
  - Ghosting (2)
    122
  - Ghosting (3)
    123
  - Ghosting (4)
    124
  - Vertical White Lines
    125
  - Vertical Lines Are Curved
    126
  - Vertical Black Line or Band
    127
  - Horizontal Black Line or Band
    128
  - Black/White Spot
    129
  - Skew
    130
  - Stains on the Front of the Page
    132
  - Stains on the Back of the Page
    133
  - Blank Page (1)
    134
  - Blank Page (2)
    135
  - Incomplete Fusing
    136
- Print-Quality Specifications
  137
  - Skew
    137
  - Curl
    137
  - Registration
    137
  - Noise
    137
  - Image Area
    138
  - Environmental Condition
    138
  - Quality Paper
    138
  - Paper Condition
    138
  - Printer Condition
    139
Adjustments and Calibrations

141
- Adjustments
  142
  - Altitude Specifications
    142
Cleaning and Maintenance

145
- Service Maintenance Procedure
  146
  - Recommended Tools
    146
- Cleaning
  146
  - Cleaning the Print Cartridge
    147
  - Cleaning the Laser Unit
    148
  - Printing the Print Cleaning Page
    148
- Maintenance
  149
  - RIP Procedures
    149
- Firmware Updates
  149
  - Firmware Update Procedures
    149
  - Using a Network Connection
    150
Service Parts Disassembly

151
- Overview
  152
  - Standard Orientation of the Printer
    152
  - Preparation
    153
  - Notations in the Disassembly Text
    154
  - Fastener Types
    155
- Maintenance Items and Consumables
  156
  - Print Cartridge
    156
  - Paper Tray
    157
  - Transfer Roller
    158
  - Pick up Roller
    159
  - Fuser
    161
  - Thermistor
    163
  - Thermostat
    164
  - Fuser Lamp
    165
  - Heat Roller
    167
  - Pressure Roller
    170
- Covers
  173
  - Front Cover
    173
  - Top Cover
    173
  - Rear Cover
    176
  - Left Side Cover
    177
  - Right Side Cover
    178
- Disassembly Procedures
  179
  - Tray Holder Pad Assembly
    179
  - Laser Unit
    180
- Feeder
  182
  - Pick up Roller Assembly
    182
  - Drive Assembly
    185
  - Clutch Assembly
    187
  - Feed Roller
    188
  - Feed Actuator
    190
  - Manual Feed Actuator
    194
  - Paper Tray Empty Actuator
    197
- Electrical
  201
  - Control Panel
    201
  - Controller Board
    201
  - Power Supply Board
    204
  - Fan
    208
- Solenoids and Sensors
  209
  - Manual Feed Solenoid
    209
  - Pick up Solenoid
    211
  - Out bin Full Sensor
    213
Parts List

215
- Serial Number Format
  216
- Using the Parts List
  217
- Parts Lists
  218
  - Parts List 1.0 Main
    218
  - Parts List 2.0 Top Cover
    220
  - Parts List 3.0 Covers
    222
  - Parts List 4.0 Front Cover
    224
  - Parts List 5.0 Rear Cover
    226
  - Parts List 6.0 Main Frame
    228
  - Parts List 7.0 Drive Assembly (Model 3140)
    234
  - Parts List 7.1 Drive Assembly (Models 3155/3160)
    236
  - Parts List 8.0 Pick up Roller Assembly
    238
  - Parts List 9.0 Fuser
    240
  - Parts List 10.0 Paper Tray
    244
- Xerox Supplies and Accessories
  246
Wiring

247
- Plug/Jack Locators
  248
- Component Locator Diagrams
  254
  - Map 5 - Sensors
    255
  - Map 6 - Motor, Solenoids, and Fan
    256
- Wiring Diagrams
  257
  - Notations Used in the Wiring Diagrams
    257
- Phaser 3140 Wiring
  260
  - 3140 System Connections
    260
  - 3140 Controller Board Wiring
    261
  - 3140 Laser Unit Wiring
    262
  - 3140 Power Supply Wiring
    263
- Phaser 3155 Wiring
  264
  - 3155 System Connections
    264
  - 3155 Controller Board Wiring
    265
  - 3155 Laser Unit Wiring
    266
  - 3155 Power Supply Wiring
    267
- Phaser 3160 Wiring
  268
  - 3160 System Connections
    268
  - 3160 Controller Board Wiring
    269
  - 3160 Laser Unit Wiring
    270
  - 3160 Power Supply Wiring
    271
A Reference

274
- Acronyms and Abbreviations
  274

Xerox PHASER 3160 Service Manual (284 pages)

Brand: Xerox | Category: Printer | Size: 53.1 MB

Table of Contents
5
Service Terms
11
Symbols Marked on the Product
12
Power Source
13
General Guidelines
15
Safety Interlocks
15
Warning Labels
15
Servicing Electrical Components
17
Servicing Mechanical Components
17
Moving the Printer
18
Regulatory Information
19
European Union
20
General Information

23
- Introduction and Overview
  24
  - Technical Support Information
    24
- Printer Configurations
  25
- Parts of the Printer
  27
  - Front View
    27
  - Rear View
    28
  - Control Panel
    29
- Maintenance Items
  31
- Consumables
  32
  - Print Cartridge Life
    32
- Specifications
  33
  - Printer Specifications
    33
  - Print Speed
    34
  - Warm-Up Time
    34
  - Power Save Mode
    34
  - First Print Output Time
    34
  - Memory Specifications
    34
  - Environmental Specifications
    35
  - Electrical Specifications
    35
  - Image Specifications
    36
  - Physical Dimensions and Clearances
    37
  - Mounting Surface Specifications
    38
  - Media and Tray Specifications
    38
Theory of Operation

41
- Operational Overview
  42
  - System Overview
    42
- Paper Path
  43
  - Paper Feeding
    43
  - Manual Feeder
    44
  - Drive Assembly
    46
  - Laser Unit
    47
  - Transfer Roller
    47
  - Print Cartridge
    48
  - Fuser
    49
  - Electrical Components
    50
  - Power Supply
    54
  - Sensor Input Circuit
    56
  - Driving Circuit
    57
  - Engine F/W
    58
Error Messages and Codes

61
- Introduction
  62
  - Diagnostics
    62
- Understanding the Control Panel Leds
  63
- Jam Errors
  65
  - Clearing Paper Jams
    65
  - Paper Jam at Exit Tray
    67
  - Paper Jam 0
    68
  - Initial Actions
    69
  - Paper Jam 1
    70
  - Paper Jam 2
    71
  - Paper Rolled on the OPC Drum
    73
- Tray and Media Problems
  74
- Print Cartridge Errors
  78
- Fuser Errors
  81
  - Paper Rolled in the Fuser
    81
  - Fuser Gear Damaged from Overheating
    82
- Front Cover Errors
  83
  - Error Indicated When Front Cover Is Closed
    83
  - No Error LED Indication for Front Cover
    84
General Troubleshooting

87
- Introduction
  88
- Reports
  88
- Servicing Instructions
  94
- Measurement Techniques
  95
- Media-Based Problems
  96
  - Mis-Pick
    96
- Inoperable Printer Troubleshooting
  97
  - The Printer Is Not Responding to the Print Command
    97
- Power Supply Troubleshooting
  98
  - AC Power Troubleshooting
    98
  - No Power
    99
- USB Port Testing
  101
  - USB Port Verification
    101
- Network Configuration Errors
  102
  - Send Error
    102
- Operating System and Application Problems
  103
  - Common Windows Problems
    103
  - SPOOL Error
    104
  - Common Macintosh Problems
    104
  - Common Linux Problems
    105
  - Common Postscript Problems
    106
Print-Quality Troubleshooting

107
- Print-Quality Troubleshooting Overview
  108
  - Defects Associated with Specific Components
    108
- Troubleshooting Print-Quality Checklist
  110
  - Check the Print Cartridge
    110
  - Check the Laser Unit
    110
  - Check the Transfer Roller
    111
  - Check the Image
    111
- Print-Quality Troubleshooting Procedures
  114
  - Print-Quality Defect Definitions
    114
  - Repeating Defects
    115
  - Printing Begins at Wrong Position
    116
  - Light or Undertone Print
    116
  - Black Print
    117
  - Uneven Density
    119
  - Background Contamination
    120
  - Ghosting (1)
    121
  - Ghosting (2)
    122
  - Ghosting (3)
    123
  - Ghosting (4)
    124
  - Vertical White Lines
    125
  - Vertical Lines Are Curved
    126
  - Vertical Black Line or Band
    127
  - Horizontal Black Line or Band
    128
  - Black/White Spot
    129
  - Skew
    130
  - Stains on the Front of the Page
    132
  - Stains on the Back of the Page
    133
  - Blank Page (1)
    134
  - Blank Page (2)
    135
  - Incomplete Fusing
    136
- Print-Quality Specifications
  137
  - Skew
    137
  - Curl
    137
  - Registration
    137
  - Noise
    137
  - Image Area
    138
  - Environmental Condition
    138
  - Quality Paper
    138
  - Paper Condition
    138
  - Printer Condition
    139
Adjustments and Calibrations

141
- Adjustments
  142
  - Altitude Specifications
    142
Cleaning and Maintenance

146
- Service Maintenance Procedure
  146
  - Recommended Tools
    146
- Cleaning
  146
  - Cleaning the Print Cartridge
    147
  - Cleaning the Laser Unit
    148
  - Printing the Print Cleaning Page
    148
- Maintenance
  149
  - RIP Procedures
    149
- Firmware Updates
  149
  - Firmware Update Procedures
    149
  - Using a Network Connection
    150
Service Parts Disassembly

151
- Overview
  152
  - Standard Orientation of the Printer
    152
  - Preparation
    153
  - Notations in the Disassembly Text
    154
  - Fastener Types
    155
- Maintenance Items and Consumables
  156
  - Print Cartridge
    156
  - Paper Tray
    157
  - Transfer Roller
    158
  - Pick up Roller
    159
  - Fuser
    161
  - Thermistor
    163
  - Thermostat
    164
  - Fuser Lamp
    165
  - Heat Roller
    167
  - Pressure Roller
    170
- Covers
  173
  - Front Cover
    173
  - Top Cover
    173
  - Rear Cover
    176
  - Left Side Cover
    177
  - Right Side Cover
    178
- Disassembly Procedures
  179
  - Tray Holder Pad Assembly
    179
  - Laser Unit
    180
- Feeder
  182
  - Pick up Roller Assembly
    182
  - Drive Assembly
    185
  - Clutch Assembly
    187
  - Feed Roller
    188
  - Feed Actuator
    190
  - Manual Feed Actuator
    194
  - Paper Tray Empty Actuator
    197
- Electrical
  201
  - Control Panel
    201
  - Controller Board
    201
  - Power Supply Board
    204
  - Fan
    208
- Solenoids and Sensors
  209
  - Manual Feed Solenoid
    209
  - Pick up Solenoid
    211
  - Out bin Full Sensor
    213
Parts List

215
- Serial Number Format
  216
- Using the Parts List
  217
- Parts Lists
  218
  - Parts List 1.0 Main
    218
  - Parts List 2.0 Top Cover
    220
  - Parts List 3.0 Covers
    222
  - Parts List 4.0 Front Cover
    224
  - Parts List 5.0 Rear Cover
    226
  - Parts List 6.0 Main Frame
    228
  - Parts List 7.0 Drive Assembly (Model 3140)
    234
  - Parts List 7.1 Drive Assembly (Models 3155/3160)
    236
  - Parts List 8.0 Pick up Roller Assembly
    238
  - Parts List 9.0 Fuser
    240
  - Parts List 10.0 Paper Tray
    244
- Xerox Supplies and Accessories
  246
Wiring

247
- Plug/Jack Locators
  248
- Component Locator Diagrams
  254
  - Map 5 - Sensors
    255
  - Map 6 - Motor, Solenoids, and Fan
    256
- Wiring Diagrams
  257
  - Notations Used in the Wiring Diagrams
    257
- Phaser 3140 Wiring
  260
  - 3140 System Connections
    260
  - 3140 Controller Board Wiring
    261
  - 3140 Laser Unit Wiring
    262
  - 3140 Power Supply Wiring
    263
- Phaser 3155 Wiring
  264
  - 3155 System Connections
    264
  - 3155 Controller Board Wiring
    265
  - 3155 Laser Unit Wiring
    266
  - 3155 Power Supply Wiring
    267
- Phaser 3160 Wiring
  268
  - 3160 System Connections
    268
  - 3160 Controller Board Wiring
    269
  - 3160 Laser Unit Wiring
    270
  - 3160 Power Supply Wiring
    271
A Reference

274
- Acronyms and Abbreviations
  274

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Xerox PHASER 3160 Features (1 page)

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Xerox PHASER 3160 Manuals

Xerox PHASER 3160 Service Manual (284 pages)

Table of Contents

General Information

Theory of Operation

Error Messages and Codes

General Troubleshooting

Print-Quality Troubleshooting

Adjustments and Calibrations

Cleaning and Maintenance

Service Parts Disassembly

Parts List

Wiring

A Reference

Xerox PHASER 3160 Service Manual (284 pages)

Table of Contents

General Information

Theory of Operation

Error Messages and Codes

General Troubleshooting

Print-Quality Troubleshooting

Adjustments and Calibrations

Cleaning and Maintenance

Service Parts Disassembly

Parts List

Wiring

A Reference

Xerox PHASER 3160 Specifications (2 pages)

Xerox PHASER 3160 Features (1 page)

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