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Teledyne 400E manual available for free PDF download: Instruction Manual
Teledyne 400E Instruction Manual (318 pages)
OZONE ANALYZER
Brand:
Teledyne
| Category:
Measuring Instruments
| Size: 3.23 MB
Table of Contents
Table of Contents
3
M400E Documentation
12
Using this Manual
14
Specifications, Agency Approvals, and Warranty
17
Specifications
17
Table 2-1: Model 400E Basic Unit Specifications
17
Epa Equivalency Designation
18
Table 2-2: Model 400E Internal O
18
Table 2-3: Specifications for Model 400E IZS Generator W/O Reference Feedback Option
18
Warranty
20
Getting Started
23
Unpacking and Initial Set up
23
Figure 3-1: Location of Shipping Screws, Chassis Bottom View
24
Electrical Connections
25
Table 3-1: Analog Output Pin Outs
26
Figure 3-2: Rear Panel Connectors
29
Pneumatic Connections
29
Table 3-2: Inlet Outlet Nomenclature
30
Figure 3-3: Basic Pneumatic Connections Flow Diagram
31
Figure 3-4: Pneumatic Connections Flow Diagram with Zero/Span Valve or IZS Options Installed
32
Initial Operation
33
Start up
33
Warm up
34
Warning Messages
34
Table 3-3: Possible Warning Messages at Start-Up
35
Functional Check
36
Initial Calibration Procedure
37
Zero Air and Span Gas
38
Basic Calibration Procedure
39
Figure 3-5: Assembly Layout
42
Frequently Asked Questions
43
Optional Hardware and Software
47
Rack Mount Kits
47
Current Loop Analog Outputs (Option 41)
48
Figure 5-1: Current Loop Option Installed
48
Zero/Span Valves (Option 50)
49
Figure 5-2: Pneumatic Diagram - Zero/Span Valves
49
Table 5-1: Zero/Span Valve Operating States
50
Internal Zero/Span (IZS) (Option 51)
51
Figure 5-3: Pneumatic Diagram - Zero/Span Valves
51
Table 5-2: Zero/Span Valve Operating States
51
Rs232 Modem Cabling (Option 60)
52
Generator Reference Detector (Option 53)
52
Multidrop, RS-232 (Option 62)
52
Metal Wool Scrubber (Option 64)
53
Izs Desiccant (Option 55)
53
Ethernet Option
53
Figure 5-4: M400E Ethernet Card and Rear Panel with Ethernet Installed
54
Operating Instructions
55
Operating Modes
55
Figure 6-1: Front Panel Display
55
Sample Mode
56
Table 6-1: Mode Field of the Display
56
Warning Message Display
57
Table 6-2: Test Functions Defined
58
Test Functions
58
Calibration Functions
60
Set-Up Mode
61
RNGE Menu
61
Automatic Calibration (Autocal)
61
Password Enable / Security Mode (PASS)
61
Table 6-3: Password Levels
62
Configuration Information (CFG)
63
Time of Day Clock (CLK)
64
Communications Menu (COMM)
66
M400E Internal Variables
66
Table 6-4: Variable Names (VARS)
66
Configuring the Internal Zero/Span Option (IZS)
69
Setting the O
69
Generator Span-Check Output Level
69
Setting the O
70
Generator Low-Span (MID Point) Output Level
70
Turning on the Reference Detector Option
71
Analog Outputs - Range Configuration
72
Physical Range Vs. Measurement Range
73
Measurement Range Modes
73
Single Range Mode
74
Dual Range Mode
75
Auto Range Mode
77
Setting the Measurement Range Unit Type
78
TEST Channel Output
79
Table 6-5: Test Functions Available to the A4 Analog Output Channel
80
Analog Outputs - Electronic Configuration
81
Table 6-6: DIAG - Analog I/O Configuration Mode Functions
82
Table 6-7: Analog Output Voltage Range Min/Max
83
Table 6-9: Analog Output Pin Assignments
83
Analog Output Range Selection and Offset Adjustment
84
Analog Output Calibration Mode
85
Table 6-12: Voltage Tolerances for Analog Output Calibration
87
Table 6-13: Current Loop Output Calibration with Resistor
92
Diagnostic Mode (Diag)
93
Table 6-10: Diagnostic Mode (DIAG) Functions
93
Signal I/O Diagnostic Functions
95
Analog Output (Step Test)
96
Analog I/O Configuration
97
Table 6-11: DIAG - Analog I/O Functions
97
Table 6-12: Span Voltages and Adjustment Tolerances for Analog Output Signal Calibration
103
Figure 6-2: Setup for Calibrating Analog Output Signal Levels
104
Figure 6-3: Setup for Checking Current Output Signal Levels
106
Calibration the IZS Option O
108
Generator
108
Table 6-13: Current Loop Output Check
108
Dark Calibration
109
Flow Calibration
111
External Digital I/O
112
Status Outputs
112
Figure 6-4: Status Output Connector
112
Control Inputs
113
Table 6-14: Status Output Pin Assignments
113
Figure 6-5: Control Inputs W/ Local 5 VDC Power Supply
114
Table 6-15: Control Input Pin Assignments
114
Serial Interfaces
115
Figure 6-6: Control Inputs W/ External 5 VDC Power Supply
115
COM Port Default Settings
116
COM Port Physical Connections
116
COM-B RS-232/485 Configuration
117
Figure 6-7: CPU Card Locations of RS-232/486 Switches, Connectors and Jumpers
117
DTE Versus DCE Communication
118
Setting the COM Port Communication Mode
120
Table 6-16: COMM Port Communication Modes
120
Setting the COM Port Baud Rate
124
Testing the COM Ports
125
Ethernet Configuration (Optional Hardware)
126
Table 2-7: Ethernet Status Indicators
127
Table 2-8: Lan/Internet Configuration Properties
127
Manually Configuring the Network IP Addresses
130
Changing the Analyzer's HOSTNAME
132
Table 2-9: Internet Configuration Keypad Functions
133
Operating the Analyzer from a Terminal or Computer
134
Table 6-17: Basic Terminal Mode Software Commands
134
Command Line Interface
135
Obtaining Help
135
Table 6-18: Terminal Mode Help Commands
135
Table 6-19: COM Port Command Designations
135
Data Types
136
Asynchronous Status Reporting
137
Connecting the Analyzer to a Modem
138
COM Port Password Security Feature
140
Apicom
141
COM Port Reference Documents
141
Table 6-20: Serial Interface Documents
141
The Internal Data Acquisition System (Idas)
142
When the Idas Is Operating
142
Disabling the Idas
143
Idas Record Structure
143
Table 6-21: Idas Data Channel Properties
144
Table 6-22: Idas Data Parameter Functions
145
Default Idas Channels
147
Figure 6-8: Default Idas Channels Setup
148
Viewing Existing Data Channels
149
Configuring the Idas
150
Editing the List of Data Channels
150
Editing the Data Channel Name
151
Editing the Data Channel Trigger Event
153
Adding or Deleting Data Parameters
154
Configuring the Data Parameter Functions
155
Sample Period and Report Period
156
Selecting the Data Channel Number of Records
158
Turning the RS-232 Report Function On/Off
159
Disabling/Enabling the Data Channel
160
Turning the HOLDOFF Feature On/Off
161
Maximum Number of Channels, Parameters, and Records
162
Interface to the Idas
162
Calibration Procedures
163
Before Calibration
164
Required Equipment, Supplies, and Expendables
164
Zero Air and Span Gas
164
Manual Calibration & Calibration Without Zero/Span Valve or IZS Options
165
Figure 7-1: Pneumatic Connections for Manual Calibration Without Z/S Valve or IZS Options
166
Manual Calibration CHECKS Without Zero/Span Valve or IZS Options
169
Figure 7-2: Pneumatic Connections for Manual Calibration Without Z/S Valve or IZS Options
169
Manual Calibration with Zero/Span Valve Option Installed
171
Figure 7-3: Pneumatic Connections for Manual Calibration with Z/S Valves
171
Zero/Span Calibration on Auto Range or Dual Ranges
174
Use of Zero/Span Valve with Remote Contact Closure
175
Manual Calibration Check with IZS or Zero/Span Valve Options Installed
176
Figure 7-4: Pneumatic Connections for Manual Calibration Check with Z/S Valve or IZS Options
176
Zero/Span Calibration Checks on Auto Range or Dual Ranges
178
Automatic Zero/Span Cal/Check (Autocal)
179
Table 7-1: AUTOCAL Modes
179
Table 7-2: Autocal Attribute Setup Parameters
179
Epa Protocol Calibration
185
M400E Calibration - General Guidelines
185
Calibration Equipment, Supplies, and Expendables
187
Calibration Gas and Zero Air Sources
187
Recommended Standards for Establishing Traceability
188
Calibration Frequency
189
Data Recording Device
190
Record Keeping
190
Level 1 Calibrations Versus Level 2 Checks
191
Multipoint Calibration
192
General Information
192
Multipoint Calibration Procedure
192
Dynamic Multipoint Calibration Check
193
Linearity Test
194
Loss Correction Factor
195
Span Drift Check
196
Auditing Procedures
197
Multipoint Calibration Audit
197
Data Processing Audit
198
System Audit
199
Assessment of Monitoring Data for Precision and Accuracy
199
Summary of Quality Assurance Checks
199
Table 8-1: Daily Activity Matrix
200
Table 8-2: Activity Matrix for Audit Procedure
201
Table 8-3: Activity Matrix for Data Reduction, Validation and Reporting
201
Table 8-4: Activity Matrix for Calibration Procedures
202
References
203
Maintenance Schedule & Procedures
205
Maintenance Schedule
205
Table 9-1: M400E Maintenance Schedule
206
Predicting Failures Using the Test Functions
207
Table 9-2: Predictive Uses for Test Functions
207
Maintenance Procedures
208
Replacing the Sample Particulate Filter
208
Figure 9-1: Replacing the Particulate Filter
208
Rebuilding the Sample Pump
209
Replacing the IZS Zero Air Scrubber
210
Figure 9-2: Replacing the IZS Zero Air Scrubber
210
Performing Leak Checks
211
Performing a Sample Flow Check
213
Flow Calibration
214
Cleaning the Absorption Tube
215
Theory of Operation
217
Measurement Method
218
Calculating O Concentration
218
The Absorption Path
219
The Reference / Measurement Cycle
220
Figure 10-1: O
220
Figure 10-2: Reference / Measurement Gas Cycle
220
Interferent Rejection
221
Pneumatic Operation
223
Sample Gas Air Flow
223
Figure 10-3: Model 400E Pneumatic Operation
223
Critical Flow Orifice
224
Particulate Filter
225
Zero Span Gas Supply Options
225
Electronic Operation
226
Overview
226
Figure 10-4: 400E Electronic Block Diagram
226
Cpu
228
Optical Bench
229
Figure 10-5: Optical Bench Layout - Top View
229
Figure 10-6: Photometer UV Lamp Power Supply Block Diagram
230
Pneumatic Sensor Board
231
Relay Board
231
Table 10-1: Relay Board Status Led's
232
Mother Board
233
Power Supply/ Circuit Breaker
236
Figure 10-7: Power Distribution Block Diagram
236
Interface
237
Figure 10-8: Interface Block Diagram
237
Figure 10-9: Front Panel
238
Software Operation
239
Table 10-2: Front Panel Status Led's
239
Adaptive Filter
240
Figure 10-10: Basic Software Operation
240
Calibration - Slope and Offset
241
Internal Data Acquisition System (Idas)
242
Troubleshooting & Repair Procedures
243
General Troubleshooting Hints
243
Interpreting Warning Messages
244
Figure 11-1: Viewing and Clearing Warning Messages
245
Table 11-1: Warning Messages
245
Table 11-1: Warning Messages (Continued)
246
Fault Diagnosis with Test Functions
247
Table 11-2: Test Functions - Indicated Failures
247
Using the Diagnostic Signal I/O Function
248
Table 11-2: Test Functions - Indicated Failures (Continued)
248
Figure 11-2: Example of Signal I/O Function
249
Internal Electronic Status Led's
250
Figure 11-3: CPU Status Indicator
250
Relay Board Status LED'S
251
Figure 11-4: Location of Relay Board Status Led's
251
Gas Flow Problems
252
Typical Flow Problems
252
Calibration Problems
254
Mis-Calibrated
254
Non-Repeatable Zero and Span
254
Inability to Span - no Span Key
255
Inability to Zero - no Zero Key
255
Other Performance Problems
255
Temperature Problems
255
Subsystem Checkout
257
AC Mains Configuration
257
DC Power Supply
258
Table 11-3: DC Power Test Point and Wiring Color Codes
258
Table 11-4: DC Power Supply Acceptable Levels
258
I 2 C Bus
259
Keyboard/Display Interface
259
Relay Board
259
Motherboard
261
Cpu
263
Communications
263
Repair Procedures
265
Repairing Sample Flow Control Assembly
265
Figure 11-5: Critical Flow Orifice Assembly (Instruments Without IZS)
266
Disk-On-Chip Replacement Procedure
267
Replacing the Reference O Scrubber
267
Replacing the IZS O Scrubber
268
Figure 11-6: IZS Zero Air Scrubber Location
268
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