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Ohmart Vega W-4510 manual available for free PDF download: Technical Reference Hardware Manual
Ohmart Vega W-4510 Technical Reference Hardware Manual (162 pages)
WEIGH SCALE WITH GEN 2000 ELECTRONICS MODEL / WITH FREQUENCY OUTPUT
Brand:
Ohmart Vega
| Category:
Scales
| Size: 1.22 MB
Table of Contents
Table of Contents
4
Tables
8
Figures
10
Explanation of Symbols
14
Table 2: Explanation of Symbols
14
Your Comments
16
Chapter 1: Introduction
18
Nuclear Materials Notice
18
Unpacking the Equipment
19
Storing the Equipment
20
Storing the Source Holder
20
Storing the Detector
20
Specifications
21
Table 3: Specifications List
21
Typical Applications
22
Belt Loading
22
Loading Rate
22
Where to Find Help
23
Ohmart Customer Service
23
Table 4: Contact Information
23
System Overview
24
Figure 1: System Overview
24
Figure 2: Typical Source Holder Shutter Mechanism
25
Principles of Operation
26
Communicating with the Gauge
27
Smart Pro Software
27
Step-By-Step Method
27
Direct Access Method
27
Smart Listing
27
Sample Smart Listing
28
Table 5: Sample Smart Listing
28
Chapter 2: Installation
30
Location Considerations
30
Avoid Source Cross-Talk
30
Blending Applications
30
Prevent Process Accumulation
30
Re-Cal Considerations
31
Restrict Air Gap Access
31
Weigh Scale Assembly
32
Figure 3: W-4510 Assembly
32
Figure 4: Typical W-4510 Detector Outline
33
Source On/Off Lights
33
Figure 5: Typical W-4510 Source Holder Outline
34
Securing the Weigh Scale Assembly
35
Mounting the Electronics Console
35
Smart Pro Mounting
35
Figure 6: Typical Smart Pro Dimensions
36
Pro Pac Mounting
37
Figure 7: Typical Pro Pac Dimensions
37
Rack Mount Computerized Electronics
38
Figure 8: Rack Mount Interface Components
38
On/Off Switch with Circuit Breaker and Pilot Light
39
CPU Board
39
Figure 9: Simplified CPU Board
39
Case
40
Hinged Front Panel
40
I/O Termination Board
40
Key Pad Assembly
40
LCD Display Interface Circuit Board
40
Operator Display/Interface
40
Power Supply
40
Processor Select Circuit Board
40
Display Window
41
Data Entry Keys
42
Figure 10: Data Entry/Function Keys
43
Function Keys
44
Table 6: Function Key Descriptions
44
Access Keys and Indicators
45
Figure 11: Rack Mount Displays
45
Wiring the Equipment
46
Figure 12: Typical Interconnect Diagram
46
Table 7: Terminal Names and Descriptions
47
Figure 13: W-4510 Terminal Illustration
48
Smart Pro and Pro Pac Connections
49
Table 10: Tachometer Interconnect to Smart Pro or Pro Pac-Line down Signal
49
Table 8: W-4510 Interconnect to Smart Pro or Pro Pac-Measure Signal
49
Table 9: W-4510 Interconnect to Smart Pro or Pro Pac-Tachometer Signal
49
Figure 14: Typical Interconnect Diagram for Smart Pro
50
Figure 15: Typical Interconnect Diagram for Pro Pac
51
Conduit
52
Power
52
Switch for CE Compliance
52
Auxiliary and Optional Equipment
53
Tachometer
53
Line down Contacts
54
Commissioning the Gauge
55
Can You Remove the Source Holder Lock
55
Field Service Commissioning Cal Checklist
57
Chapter 3: Setup
58
Detailed Screen Description
58
Setup Menus
58
Figure 16: Setup Screens 1-4
58
Time and Date
59
Time
59
Date
59
Figure 17: Time and Date Screen
59
Figure 18: Memory Areas EEPROM Vs. RAM
60
Figure 19: Memory Backup Screen
60
Memory Functions
60
Upper Ram Transfers
61
EEPROM Transfers
62
Figure 20: Smartpro Upload and Download Application
63
Figure 21: Communication Cable
63
Upload and Download Configuration Program
63
Figure 22: Password Function Screens
64
Password Functions
64
Table 11: Access Levels and Passwords
64
Analog Output Setup
65
Figure 23: Analog Output Setup Screens
65
Figure 24: Smart Pro/Pro Pac CPU Board Jumper and Test Information
66
Figure 25: Simplified Smart Pro Circuit Board
67
Table 12: Smart Pro CPU Board Jumper Information
67
Table 13: Smart Pro CPU Board Test Point Information
68
Figure 26: Set Gauge Span Screens
71
Measurement Span Setup
71
Measurement Units Setup
74
Custom Units
74
Figure 27: Measurement Units Setup Screen
74
Comm Port Setup
77
Figure 28: Comm Port Setup Screen
77
Temperature Compensation Setup
79
Figure 29: Temp Comp Setup Screen
79
Figure 30: Operator Setup Screens
80
Operator
80
Input Channel Setup
81
Frequency Input Channel #1, Primary Sensor Signal (Frequency Only)
81
521 Frequency Input Channel #2, Tachometer/Speed Input
81
Figure 31: Input Channel Setup Screens
81
Figure 32: Output Channel Setup Screen
82
Output Channel Setup
82
Product Codes
83
Channel#1 Product Codes
83
Channel #2 Product Code
83
Get Linearizer Data Points
85
Table 14: Linearizer Curve Chart
87
Data Collect Setup
88
Data Collection Interval
88
Figure 33: Data Collect Setup Screens
88
Measurement Cutoff
89
Filtering
90
Type (RC Exponential or Rectangular Window)
90
RC Exponential
90
Rectangular Window Filtering
90
Diagnostic RC Filter
90
Damping
91
Fast Response Cutoff
91
Selecting the Filter Type
92
Selecting a Filter Type, Damping, and Fast Cutoff
92
Adaptive Filter
93
Figure 34: Totalizer Menu Screen 1Of 3
94
Figure 35: Totalizer Menu Screens 2 and 3
94
Totalizer Menu
94
Minus Sign Configuration
97
Table 15: Screen 092 Minus Sign Configuration
97
Figure 36: Screen 092 Main Screen Display
97
Chapter 4: Calibration
98
Process Calibration
99
Calibration Main Menus
99
Product Code Screen
99
Figure 37: Cal Menu Screens
99
Figure 38: Product Code Screens
99
Initial Calibration Overview
100
Figure 39: Graphical Representation of the Calibration Curve
100
Step 1: Verifying the Proper Measurement Units
101
Step 2: Verifying the Proper Measurement Span Entries
101
Step 3: Determine the Linearization
102
Calibrate Zero-Low on Process Channel #1
103
Figure 40: Cal lo on Process Screen
103
Step 4: Collecting Data for the Zero and Span
103
Calibrate High on Process-Channel #1
105
Figure 41: Cal Hi on Process Screen
105
Step 5: Calculating the Calibration
107
Two Point Calibration
107
Figure 42: Two Point Calibration Screen
107
Step 6: Setting the Absorber Value
109
Step 7: Saving the Calibration Information to EEPROM
110
Periodic Calibration-Channel #1 Functions
111
Periodic Calibration Overview
111
Step 1: Simple Cal on Low
112
Figure 43: Simple Re-Cal on Low Screen
112
Step 2: Cal Hi on Absorber
113
Figure 44: Cal on Absorber Screen
113
Step 3: Simple Data Collect
114
Simple Data Collect
114
Figure 45: Simple Data Collect Screen
114
Figure 46: Absorber Value Setup Screen
115
Step 4: Absorber Value Setup
115
Step 5: Saving the Calibration Information to EEPROM
115
Calibration-Channel #2 Functions
116
Step 1: Collecting Data for the Zero and Span
116
Cal lo on Process
116
Figure 47:Cal Channel #2 Function Screen
116
Figure 48: Cal lo on Process Screen
116
Calibrate Zero-Low on Process Channel #2
117
Calibrate High on Process-Channel #2
118
Figure 49: Cal Hi on Process Screen
118
Step 2: Calculating the Calibration
120
Step 3: Saving the Calibration Information to EEPROM
120
Current Loop (Analog Output) Calibration
121
Analog Output
121
Calibration of the Analog Output Signal
121
Table 16: Calibration Records
124
Chapter 5: Diagnostics and Repair
126
Communication Diagnostics
126
Bi-Level Input
126
Table 17: Bi-Level Inputs, Terminals, Grounds, Addresses, and Leds
126
Figure 50: Example of a Bi-Level Input Open Circuit
126
Figure 51: Smart Pro Power Supply Flow Chart - Part 1
127
Figure 52: Smart Pro Power Supply Flow Chart - Part 2
128
Figure 53: Smart Pro Ttl/Relay Flow Chart
129
Figure 54: Smart Pro Frequency Input
130
Figure 55: Smart Pro Analog Output (Ma/MV) Flow Chart
131
Figure 56: Smart Pro Analog Input-2 Flow Chart
132
Figure 57: PRO PAC Frequency Input
133
Figure 58: Pro Pac Analog Input-2
134
Figure 59: PRO PAC Ttl/Relay Flow Chart
135
Figure 60: PRO PAC Analog Output (Ma/MV) Flow Chart
136
Figure 61: PRO PAC AC Voltage and Power Supply Flow Chart
137
Hardware Diagnostics
138
Figure 62: CPU Board Simplified Component Layout
138
Figure 63: GEN2000 LED Indicators
139
Jumpers
139
LED Indicators
139
Table 18: Power Supply Board Test Points and Labels
139
Table 19: CPU Board Test Points and Labels
139
Table 20: Jumper Division Values
139
LED Summary Table
140
Table 21: Power Supply Board LED Summary Table
140
Table 22: CPU Board LED Summary Table
140
Maintenance and Repair
141
Periodic Maintenance Schedule
141
Spare Parts
141
Table 23: Maintenance Schedule
141
Table 24: Spare Part Numbers
141
Field Repair Procedures
142
Requesting Field Service
143
Returning Equipment for Repair to Ohmart
143
Returning Equipment for Repair
144
Appendix I: Parameter Blocks
146
Screen 520 Frequency Input Block
146
Figure 64: Frequency Input Channel #1 Screen
146
Figure 65: Frequency Input Channel #2 Screen
146
Table 25: Screen 520 or 521 Frequency Input Block
147
Screen 522 Frequency Output Block
149
Table 26: Screen 522 Frequency Output Block Channel #1
149
Table 27: Screen 522 Frequency Output Block Channel #2
149
Figure 66: Frequency Output Channel Screen
149
Screen 524 Auto Zero Log
150
Table 28: Screen 524 Auto Zero Log
150
Screen 525 Totalizer Block
151
Table 29: Screen 525 Totalizer Block #1
151
Table 30: Screen 525 Totalizer Block #2
151
Figure 67: Totalizer Screen
151
Screen 527 Product Code Block
152
Figure 68: Product Code Table Screen
152
Table 31: Screen 527 Product Code Block
153
Table 32: Screen 528 Linearizer Block
154
Figure 69: Linearizer Curve Screen
154
Table 33: Screen 529 Auto Zero Feature
157
Figure 70: Auto Zero Screen
157
Table 34: Screen 529 Auto Zero Feature
159
Figure 71: History Index Screen
159
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