Danfoss VACON 1000 Manuals

Manuals and User Guides for Danfoss VACON 1000. We have 3 Danfoss VACON 1000 manuals available for free PDF download: Operating Manual

Danfoss VACON 1000 Operating Manual (194 pages)

Brand: Danfoss | Category: Industrial Equipment | Size: 16 MB

Table of Contents
3
Introduction
9
Purpose of this Operating Guide
9
Additional Resources
9
Version History
9
Recommended Disposal
9
Safety
11
Safety Symbols
11
Qualified Personnel
11
Safety Precautions
12
Product Overview
16
Product Characteristics
16
Applications
16
System Hardware
17
Control Cabinet
18
Controls and Indicators
20
Power Cell Cabinet
21
Transformer Cabinet
23
Junction Cabinet
24
Start-Up Cabinet
25
Output Filter Cabinet
27
Bypass Cabinet
28
Manual Bypass Cabinet
29
Automatic Bypass Cabinet
31
Synchronous Transfer Cabinet
33
System Operation
35
Main Circuit
35
Power Cells
37
Control System
38
Type Code Description
40
Available Options
41
Cell Bypass
44
Cell Redundancy
44
Cabinet Bypass
44
Input Devices
44
Output Devices
44
Cabinet Options
44
Mechanical Options
44
Environment Options
46
Engineered Options
46
PC Tools for VACON® 1000
47
Receiving the Delivery
48
Checking the Delivery
48
Contents of the Delivery
48
Storage
49
Lifting and Moving the Drive
50
Guidelines for Lifting and Moving the Drive
50
Lifting the Standalone Cabinets
50
Lifting the Line-Up Cabinets
52
Moving the Cabinets with a Forklift or Roller Tubes
53
Mechanical Installation
55
Operating Environment
55
Cabinet Installation Guidelines
55
Foundation for the Drive
56
Attaching the Cabinets
56
Mounting the Cabinets
57
Installing the Power Cells
58
Dimensions of the Enclosed Drive
60
Cooling and Free Space Around the Enclosed Drive
60
Air Ducting Guidelines
61
Fan Installation
62
Installing the Fans
62
Installing Fans with Noise-Shielding Hood
64
Installing Fans with Air Hood
65
Electrical House Installation
66
Electrical Installation
67
The Main Circuit
67
Main Circuit Breaker and Fuses
67
Galvanic Isolation between the MV and LV Sections
67
Terminals
67
Terminal Locations in the Standalone Cabinet
67
Terminal Locations in the Line-Up Cabinet
68
Cable Entry and Termination
69
Power Cable Entry of Standalone Cabinet
69
Power Cable Entry of Line-Up Cabinet
70
Power Cable Termination
71
Control Cable Entry
71
Grounding
73
Power Cable Selection
74
Additional Instructions for Cable Installation
74
Control Wiring
75
Control Cable Selection
75
Control Power Wiring
75
Control Circuit Wiring
76
Application Wiring Example
79
PLC Configuration
80
PLC Basic Configuration
80
Options and Customized Designs
81
Analog I/O Setting
82
Hardware Settings
82
Software Settings
83
Human-Machine Interface
84
The VACON® 1000 HMI
84
HMI Homepage
84
System Status
85
Dashboard
85
Single-Line Diagram
85
Control Panel
85
Status
86
Power Cell
86
Cooling Fan
87
Graphs & Reports
87
Setup & Service
88
Operation Mode
89
Motor Parameter
89
Functions
90
Protections
90
PID Setup
90
System Configuration
91
Events
91
Warning & Fault
91
Event Log
92
Administration
93
Tool Settings
94
Language
94
Software Version
94
HMI Set
94
Commissioning
96
Safety Checks before Starting the Commissioning
96
Personnel Requirements
97
Commissioning the Drive
97
Basic Job Information
98
Before Power-Up Checklist
98
Control and Auxiliary Power Commissioning Checklist
101
Medium-Voltage Power Commissioning Checklist
102
Commissioning Procedures
103
Dielectric Withstand Test
103
Testing Input and Output Together
103
Testing Input and Output Separately
104
Dehumidification Process
104
VACON® 1000 with Options +QT02 and +MHEH/+MHET/+MHTH
105
VACON® 1000 Without Options +QT02 and +MHEH/+MHET/+MHTH
105
VACON® 1000 in U/F Operation
105
Dehumidification Process Operation Times
105
MCB and Drive Interlock Signal Test
105
Transformer Overtemperature Protection Test
105
V/F Control Test Without Motor
106
Test with Motor (no Load)
107
DCS Test
108
Test with Load
108
Commissioning Report
109
Operating the Drive
109
Powering the Drive
109
Starting the Drive
110
Stopping the Drive
111
Powering off the Drive
111
Interlocking System
112
Electromagnetic Interlocking System
112
Mechanical Interlocking System
112
Maintenance
114
Safety
114
Standard Maintenance Process
115
Daily and Weekly Maintenance
115
Preventive Maintenance Recommendations
116
Replacing the Air Filters
120
Air Filters of Standalone Cabinets
120
Air Filters of Transformer and Power Cell Cabinets
121
Air Filters of Control Cabinet
122
Replacing the HMI Battery
122
Replacing the Cooling Fans
123
Diagram of the Cooling Fan Replacement
124
UPS Battery
124
Replacing the UPS Battery
124
UPS Battery Maintenance
124
Power Cells
125
Power Cell Maintenance
125
Replacing the Power Cells
127
Diagram of the Power Cell Replacement
128
Reforming the Power Cell Capacitors
128
Reforming with an AC Supply
128
Reforming with a DC Supply
129
Fault Tracing
131
Fault Types
131
Fault Response Configuration
131
Faults and Alarms
131
Troubleshooting
131
Specifications
148
Technical Data
148
Power Ratings and Dimensions
154
IEC Ratings
154
UL Ratings
159
Cabinet Types
168
Internal Cables and Terminals
169
Replacement Fuses
171
Cooling Airflow Ratings
172
IEC Airflow Ratings
172
UL Airflow Ratings
177
BIL Voltage Ratings
187
High-Potential Voltage Ratings
188
Standards
188
Abbreviations
191

Danfoss VACON 1000 Operating Manual (144 pages)

Brand: Danfoss | Category: Media Converter | Size: 20 MB

Table of Contents
3
1 Introduction

8
- Purpose of this Operating Guide
  8
- Additional Resources
  8
- Manual Version
  8
- Disposal
  8
2 Safety

9
- Safety Symbols
  9
- Qualified Personnel
  9
- Danger and Warnings
  9
- Cautions and Notices
  10
3 Product Overview

13
- Product Characteristics
  13
- Applications
  13
- System Hardware
  14
  - Control Cabinet
    15
    
    Controls and Indicators
    17
  - Power Cell Cabinet
    18
  - Transformer Cabinet
    20
  - Junction Cabinet
    21
  - Start-Up Cabinet
    21
  - Output Filter Cabinet
    23
  - Bypass Cabinet
    24
    
    Manual Bypass Cabinet
    24
    
    Automatic Bypass Cabinet
    25
    
    Synchronous Transfer Cabinet
    28
- System Operation
  29
  - Main Circuit
    29
  - Power Cells
    30
  - Control System
    31
- Type Code Description
  33
- Available Options
  34
  - Cabinet Bypass
    36
  - Input Devices
    36
  - Output Devices
    37
  - Mechanical Options
    37
- VACON® 1000 PC Tool
  37
4 Receiving the Delivery

38
- Checking the Delivery
  38
- Storage
  38
- Lifting and Moving the Drive
  38
5 Mechanical Installation

42
- Operating Environment
  42
- Cabinet Installation
  42
  - Attaching the Cabinets
    42
  - Mounting the Cabinets
    44
- Installing the Power Cells
  44
- Dimensions of the Enclosed Drive
  45
- Cooling and Free Space Around the Enclosed Drive
  45
  - Air Ducting Guidelines
    46
6 Electrical Installation

47
- The Main Circuit
  47
- Main Circuit Breaker and Fuses
  47
- Galvanic Isolation between the MV and LV Sections
  47
- Terminals
  47
  - Terminal Locations in the Standalone Cabinet
    47
  - Terminal Locations in the Line-Up Cabinet
    48
- Cable Entry and Termination
  49
- Grounding
  53
- Power Cable Selection
  53
- Additional Instructions for Cable Installation
  54
- Control Wiring
  54
  - Control Cable Selection
    54
  - Control Power Wiring
    54
  - Control Circuit Wiring
    55
  - Application Wiring Example
    59
  - PLC Configuration
    60
    
    PLC Basic Configuration
    60
    
    Options and Customized Designs
    61
7 Human-Machine Interface

63
- The VACON® 1000 HMI
  63
- HMI Homepage
  63
  - System Status
    63
  - Dashboard
    64
  - Single-Line Diagram
    64
- Control Panel
  64
- Status
  65
  - Power Cell
    65
  - Cooling Fan
    65
- Graphs & Reports
  65
- Setup & Service
  66
  - Operation Mode
    67
  - Motor Parameter
    67
  - Functions
    68
  - Protections
    68
  - PID Setup
    68
  - System Configuration
    69
- Events
  69
  - Warning & Fault
    69
  - Event Log
    70
- Administration
  71
- Tool Settings
  72
  - Language
    72
  - Software Version
    72
  - HMI Set
    72
8 Commissioning

74
- Safety Checks before Starting the Commissioning
  74
- Personnel Requirements
  74
- Commissioning Checks
  74
- Commissioning Report
  76
- Operating the Drive
  76
  - Powering the Drive
    76
  - Starting the Drive
    76
  - Stopping the Drive
    77
  - Powering off the Drive
    77
- Interlocking System
  78
  - Electromagnetic Interlocking System
    78
  - Mechanical Interlocking System
    78
9 Maintenance

79
- Safety
  79
- Standard Maintenance Process
  80
- Maintenance Schedule
  80
  - Daily Maintenance
    80
  - Yearly Maintenance
    81
- Replacing the Air Filters
  82
- Replacing the HMI Battery
  84
- Replacing the Cooling Fans
  85
  - Diagram of the Cooling Fan Replacement
    86
- UPS Battery
  86
  - Replacing the UPS Battery
    86
  - UPS Battery Maintenance
    86
- Power Cells
  87
- Dielectric Withstand Test
  91
  - Testing Input and Output Together
    92
  - Testing Input and Output Separately
    92
10 Fault Tracing

94
- Fault Types
  94
- Fault Response Configuration
  94
- Faults and Alarms
  94
11 Specifications

108
- Technical Data
  108
- Power Ratings and Dimensions
  111
  - IEC Ratings
    111
  - UL Ratings
    119
- Internal Cables and Terminals
  133
- Replacement Fuses
  135
- Standards
  136
- Abbreviations
  140

Danfoss VACON 1000 Operating Manual (98 pages)

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Brand: Danfoss | Category: Industrial Equipment | Size: 4 MB

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Danfoss VACON 1000 Operating Manual (194 pages)

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Danfoss VACON 1000 Operating Manual (144 pages)

Table of Contents

1 Introduction

2 Safety

3 Product Overview

4 Receiving the Delivery

5 Mechanical Installation

6 Electrical Installation

7 Human-Machine Interface

8 Commissioning

9 Maintenance

10 Fault Tracing

11 Specifications

Danfoss VACON 1000 Operating Manual (98 pages)

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