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Danfoss VACON 1000 Operating Manual
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Danfoss VACON 1000 Operating Manual

Danfoss VACON 1000 Operating Manual

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Operating Guide
VACON® 1000
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Summary of Contents for Danfoss VACON 1000

  • Page 1 Operating Guide VACON® 1000 drives.danfoss.com |...
  • Page 3 3.3.7.2 Automatic Bypass Cabinet 3.3.7.3 Synchronous Transfer Cabinet 3.4 System Operation 3.4.1 Main Circuit 3.4.2 Power Cells 3.4.3 Control System 3.5 Type Code Description 3.6 Available Options 3.6.1 Cell Bypass 3.6.2 Cell Redundancy Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 4 5.8 Cooling and Free Space Around the Enclosed Drive 5.9 Air Ducting Guidelines 5.10 Fan Installation 5.10.1 Installing the Fans 5.10.2 Installing Fans with Noise-shielding Hood 5.10.3 Installing Fans with Air Hood 5.11 Electrical House Installation | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 5 6.9.6 Analog I/O Setting 7 Human-Machine Interface 7.1 The VACON® 1000 HMI 7.2 HMI Homepage 7.2.1 System Status 7.2.2 Dashboard 7.2.3 Single-line Diagram 7.3 Control Panel 7.4 Status 7.4.1 Power Cell 7.4.2 Cooling Fan Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 6 8.8.2.1 VACON® 1000 with Options +QT02 and +MHEH/+MHET/+MHTH 8.8.2.2 VACON® 1000 without Options +QT02 and +MHEH/+MHET/+MHTH 8.8.2.3 VACON® 1000 in U/F Operation 8.8.2.4 Dehumidification Process Operation Times 8.8.3 MCB and Drive Interlock Signal Test 8.8.4 Transformer Overtemperature Protection Test | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 7 9.9.1 Power Cell Maintenance 9.9.2 Replacing the Power Cells 9.9.2.1 Diagram of the Power Cell Replacement 9.9.3 Reforming the Power Cell Capacitors 9.9.3.1 Reforming with an AC Supply 9.9.3.2 Reforming with a DC Supply Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 8 11.3 Internal Cables and Terminals 11.4 Replacement Fuses 11.5 Cooling Airflow Ratings 11.5.1 IEC Airflow Ratings 11.5.2 UL Airflow Ratings 11.6 BIL Voltage Ratings 11.7 High-potential Voltage Ratings 11.8 Standards 11.9 Abbreviations | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 9 The VACON® 1000 Application Guide provides greater detail on how to work with the application and how to set the parameters of the AC drive. User guides for product options. Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.
  • Page 10 Contact your local Danfoss office for further information on environmental aspects and recycling instructions for professional recyclers. End-of-life treatment must follow international and local regulations. All products are designed and manufactured in accordance with Danfoss company guidelines on prohibited and restricted substances. A list of these substances is available at www.danfoss.com.
  • Page 11 Operating Guide | VACON® 1000 Safety 2 Safety 2.1 Safety Symbols The following symbols are used in Danfoss documentation.   DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury.   WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 12 Wait for the capacitors to discharge fully before opening the door or the cover of the AC drive. Refer to the label on the drive for the correct discharge time. Use a measuring device to make sure that there is no voltage. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 13   CAUTION DAMAGE TO THE AC DRIVE FROM INCORRECT SPARE PARTS Using spare parts that are not from the manufacturer can damage the drive. Only use original spare parts supplied by Danfoss. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 14   NOTICE ELECTROSTATIC DISCHARGE Electrostatic discharge can damage components. Follow standard ESD procedures. Ensure discharge before touching internal components, for example by touching a grounded, conductive surface or by wearing a grounded armband. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 15 Refer to the proper high potential/megohmmeter testing instruction in the service guide for the drive.   NOTICE PERSONAL PROTECTIVE EQUIPMENT AND APPROVED TOOLS When performing electrical work on the AC drive, always use personal protective equipment (PPE) and approved tools for work with medium-voltage devices. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 16 3.1 Product Characteristics The VACON® 1000 medium-voltage drive is an alternating current speed regulating device from Danfoss. The drive features include excellent performance, easy and convenient operation, and a wide range of applications using IGBT power devices and complete digital control.
  • Page 17 Line-up type with current ratings up to 680 A (IEC ratings up to 11 kV, UL ratings up to 6.9 kV) Figure 1: Standalone System Structure Control cabinet Power cell cabinet Junction cabinet Transformer cabinet Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 18 Control cabinet Power cell cabinet Transformer cabinet Junction cabinet 3.3.1 Control Cabinet The control cabinet includes: Main control system 24 V DC power supply I/O terminals UPS battery Cooling fan Other accessories | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 19 Product Overview Figure 3: Control Cabinet in Standalone Systems Control rack Terminal block UPS battery Airflow pressure switch Isolation transformer Figure 4: Control Cabinet in Line-up Systems Control rack Terminal block UPS battery Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 20 Turn the button clockwise to reset and to turn power on again. Human-machine interface: See 7.1 The VACON® 1000 HMI. Options on the control cabinet door include, for example: Local/Remote mode selector, available as option +MLRS Drive Start/Stop push-buttons | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 21 Figure 6: Controls and Indicators on the Door of the Control Cabinet Line-up cabinet Standalone cabinet Mechanical interlocking system (+MMKI) Default indicators and controls Optional indicators and controls 3.3.2 Power Cell Cabinet The power cell cabinet contains the power cells and their accessories. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 22 Figure 8: Power Cell Cabinet in Line-up Systems Cooling fan Power cell The power cells in the cabinet have the same electrical and mechanical parameters and can be replaced by each other. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 23 When the temperature exceeds 110 °C (230 °F), the system reports an extra-high temperature fault and shuts down. In standalone systems, the same fan is used to cool the transformer and power cell cabinets. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 24 Figure 11: Transformer Cabinet in Line-up Systems Cooling fan Phase-shift transformer Input current Hall sensor Output current Hall sensor 3.3.4 Junction Cabinet The junction cabinet is used for field cable connections. See 6.5 Cable Entry and Termination. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 25 After the drive is powered up, the current passes through the KM51/QF51 bypass, and the drive can function normally. Figure 13: Start-up Cabinet Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 26 Even if it is not required, a start-up cabinet can still be installed to: Reduce inrush current. Reduce stresses in the electrical installation during the drive power-up operation. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 27 R75A R76A R77A R78A L71-a R71B R72B R73B R74B R75B R76B R77B R78B inverter motor L71-b R71C R72C R73C R74C R75C R76C R77C R78C L71-c Figure 15: Output Filter Cabinet Circuit Diagram Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 28 The length of the motor cable Specific environmental conditions, for example, explosive atmosphere To evaluate if a dU/dt Filter is required, contact Danfoss. 3.3.7 Bypass Cabinet The function of the bypass cabinet is to connect the motor directly to the grid if the AC drive fails or the application does not require speed regulation.
  • Page 29 The design of the manual bypass cabinet differs a bit depending on the structure and nominal current rating of the drive. Therefore the location of the different devices and components can vary from what is shown in the illustrations. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 30 Light switch (controls the light inside the cabinet) Figure 19: Manual Bypass Cabinet Top entry for cabling Surge arrester (optional) Output terminals Isolation switch (single) Input terminals Isolation switch (double) Bottom entry for cabling | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 31 The high-voltage switches are vacuum contactors or vacuum circuit breakers, depending on the nominal output current of the drive: 0 < I ≤266 A: Vacuum contactor (12 kV, 400 A) 266 < I ≤438 A: Vacuum contactor (12 kV, 630 A) 438 < I ≤ 680 A: Vacuum circuit breaker (12 kV, 1250 A) Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 32 Power frequency/Variable frequency indicators Observation window Figure 22: Components in the Automatic Bypass Cabinet Isolation switch QS41 Control compartment Isolation switch QS42 Top entry for cabling Contactor KM41 Contactor KM43 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 33 L61is the reactor, which is used to: Suppress the output current fluctuation of the drive at the moment of grid connection due to the phase and amplitude errors ¢ when the phase lock is successful. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 34 Process sequence of load transfer from the drive to the grid Initial state: KM41 and KM42 are closed, and KM43 is open. Phase lock: The drive runs to grid frequency and starts to lock phase to grid voltage. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 35 The sequence in which the drive is switched from bypassed (power frequency mode) to running (variable frequency mode): KM41 (QF41) closes → KM42 (QF42) closes → KM43 (QF43) opens. 3.4 System Operation 3.4.1 Main Circuit The typical main circuit topological structure diagram of VACON® 1000 medium-voltage drive is shown in Figure Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 36 System cell number Output phase voltage Output line voltage (V) per phase 2.4 kV 1385 2400 3 kV 1732 3000 3.3 kV 1905 3300 4.16 kV 2400 4160 6 kV 3464 6000 6.6 kV 3810 6600 6.9 kV 3984 6900 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 37 PWM1 PWM2 PWM3 PWM4 PWM5 PWM6 Time (ms) Figure 26: Output and Phase-Voltage Diagrams Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 38 IGBTs to the cell control board, such as short-circuit protection. 3.4.3 Control System An example structure diagram of the control system is shown in Figure 29. The number of power cells depends on the nominal voltage of the drive. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 39 The VACON® 1000 medium-voltage drive uses a high-quality PLC to: Accomplish the input and output drive signal control Protection and interlocking External failure detection Communication with the main control system Control of the human-machine interface Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 40 For example, -040 = 40 A. See the available output currents in Power Ratings and Dimensions. 4. Nominal system voltage Table 5: Available System Voltages Code Voltage (V) Frequency (Hz) 2400 3000 3300 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 41 Fieldbus options (The options can be installed to PLC slots D or E. The slot is defined in the option code, for example, +SDE2.) +S_E2 Modbus RTU +S_E5 PROFIBUS DP-V0 +S_E6 CANopen DeviceNet ™ +S_E7 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 42 Cell bypass +PPCB Power cell bypass Cell redundancy +PPCR Power cell redundancy Cabinet bypass (The options are IEC certified. If UL-certified options are required, contact Danfoss.) +PMBP Manual motor bypass +PABP Automatic motor bypass +PSBP Synchronous transfer (1 motor only)
  • Page 43 High altitude, >2000 m above sea level Seismic zone +SZ04 Zone 4 Factory Acceptance Test +QFAT +QFNO No-load FAT 1) If this option is selected, it can impact the overall dimensions and weight of the product. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 44 If the transformer is stopped for a few minutes and the fans are switched off, hot air from the transformer section can enter the power cell section and cause overheating. This is especially relevant for standalone type cabinets. 3.6.7 Mechanical Options Heater Options +MHET/+MHEH/+MHTH | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 45 1) Must be connected to external 220 V source, or to transformer of +QT02 option. Local/Remote door selector, +MLRS The Local/Remote mode selector is mounted on the door of the control cabinet. See 3.3.1.1 Controls and Indicators. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 46 These options are available on request. Engineering options are coded +Z*** with sequential numbering. Some examples of popular engineered options are listed in the following table. If an engineered solution is required, contact Danfoss. Table 8: Examples of Engineered Options...
  • Page 47 In addition to these functions, the PC Tool also provides commissioning auxiliary functions and DSP program update functions. Minimum requirements for the : Operating system: Windows 10. Processor: Intel® Core i5-6300U CPU @2.40 GHz 2.50 GHz. RAM: 8.00 GB. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 48 One key is attached to the cabi- net. Documentation Communication cable For using the communication gateway Operating handle For using the +PMBP disconnector switch Selection switch key For using the +MLRS door selector | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 49 It is recommended to keep the equipment sealed in its packaging until installation. In its packaging, the drive can be stored in a dry and ventilated place for more than one year. If the drive is required to be stored for a longer period, contact Danfoss.
  • Page 50 Use a crane to lift the cabinet from the bottom. The distance (D) between crane hook and cabinet top must be more than 1.5 m (4.92 ft). ¢ The minimum angle between two lifting ropes must be 45°. ¢ | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 51 Make sure that the crane lifting ropes do not compress the cabinet and damage it. Use spreader bars or a block of wood between the ropes on the top of the cabinet. Figure 35: Lifting Ropes Spread with a Block of Wood Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 52 The distance (D) between crane hook and cabinet top must be more than 1.5 m (4.92 ft). ¢ Lift the cabinet slowly and without jerking. Lower in the same manner to a standstill position. ¢ Remove the eyebolts after the lifting. ¢ | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 53 To prevent the truck arm from scratching the cabinet, add a block of wood or something similar between the forklift and the cabinet. Before lifting, consider the center of gravity of the cabinet. ¢ Lift the cabinet slowly and reduce vibration as much as possible. ¢ Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 54 Before moving the cabinet, consider the center of gravity. ¢ The distance between the roller tubes must not be more than 300 mm (12 in). ¢ Figure 40: Using Roller Tubes to move a Cabinet Center of gravity Distance between roller tubes | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 55 Ensure that there is enough space around the unit for proper cooling. See 5.8 Cooling and Free Space Around the Enclosed Drive. Ensure that there is enough room to open the cabinet doors and for working on the equipment. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 56 5.3 Foundation for the Drive Danfoss provides general arrangement and floor plan drawings for each VACON® 1000 delivery. Consult these drawings for floor leveling requirements. The finished floor under and in front of the drive line-up must be smooth and level. The minimum floor leveling requirement is a tolerance of ±1 mm/m (±0.012 in/ft) over the whole length of the drive line-up.
  • Page 57 Connect and fix the round hole on each channel steel base with the trench channel steel. Use M12×35 screws. The cabinet can also be welded to the channel steel base. If mounting on a cement floor, use expansion bolts. After mounting the cabinet, check again the levelness of the cabinets and fix it, if necessary. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 58 At least two persons are required for the installation procedure. A forklift can be used to move and lift the power cells. A power cell lifting cart is available from Danfoss as an option. Sort out the optical fiber cables before starting the power cell installation.
  • Page 59 M10 screws: 24.5±0.5 Nm. ¢ Connect the optical fiber cables to the power cells. Do not bend the fiber optic cables. Check that all the screws are tightened to the correct torque and mark them. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 60 Fans on the top of the cabinet provide the airflow. The cool air is drawn into the cabinet through the inlet and directed out from the outlet as shown in the picture. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 61 Air ducts are not manufactured or supplied by Danfoss. Therefore, also calculations or documentation for the manufacturing of air ducts are not available from Danfoss. If an air duct is used, Danfoss takes no responsibility for the cooling efficiency. The air duct sizing, manufacturing, and installation must be done by a professional HVAC integrator.
  • Page 62 5.10.1 Installing the Fans Remove the PE protective film covering the air outlet on the top plate of the cabinet. Release the front grate from the fan by removing the 9 size M6x16 screws. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 63 To avoid stress to the connectors, do not to pull the wires when connecting the quick connectors. ¢ The quick connector for signals (7 pins) is always on the left and quick connector for power (4 pins) is always on the ¢ right. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 64 Reinstall the front grate to the fan, but only with 5 screws and leave 4 screw holes empty. Figure 52: Installing the Front Grate Screws Empty screw holes Install the noise-shielding hood with 4 screws on top of the front grate. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 65 5.10.3 Installing Fans with Air Hood. Connect the quick connectors from the fans to the cabinet. Match the cable marks between the male and female quick connectors. For example, for Fan21: ¢ XS721 – XP721 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 66 The electrical house is a complex engineering product with many subsystems such as lighting, fire alarm, security, climate control, and many others. For ordering the electrical house, it is recommended to contact local professional suppliers. The calculation of the cooling efficiency of the electrical house is the responsibility of the supplier. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 67 The connections between the LV and MV devices are done either through optical fibers or are electrically isolated. 6.4 Terminals 6.4.1 Terminal Locations in the Standalone Cabinet Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 68 Busbars for connecting power cells in series Output neutral point terminal Transformer input terminal Transformer output terminal 6.4.2 Terminal Locations in the Line-up Cabinet Figure 58: Terminals in the Power Cell Cabinets | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 69 6.5.1 Power Cable Entry of Standalone Cabinet Bottom entry and top entry are possible to the input/output cabinet. The cable routing is assembled for bottom entry or top entry according to customer requirement. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 70 If it is necessary to change the cable entry way on site, rotate the position of two mechanical parts by 180°: The output busbar (part 2) The cable clamp and supporting bracket (part 4) | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 71 6.5.4 Control Cable Entry Both bottom entry and top entry are possible to the control cabinet. No modifications are required. Once cable routing is finished, tie the control cables on the wire duct/bracket. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 72 Wire duct for bundling cable Bracket for bundling cable Bottom cable entry Figure 63: Control Cable Entry to Line-up Cabinet Top cable entry Bracket for bundling cable Wire duct for bundling cable Bottom cable entry | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 73 Series connection to the ground is forbidden. Figure 64: Grounding Connection Between Cabinets Interconnection busbar VACON® 1000 VACON® 1000 VACON® 1000 VACON® 1000 VACON® 1000 VACON® 1000 Figure 65: Connecting the Drive to System Ground Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 74 If separate routing is impossible, the spacing between the control, signal, communication and power source cables, and power motor cables must be >30 cm. If it is possible, do not put the motor cables in long parallel lines with other cables. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 75 Ground the shielding of the encoder cables at both ends. 6.9.2 Control Power Wiring Connect L and N of the control power to terminals 1 and 7 in terminal block Y12. See Table Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 76 Table 12: Control Circuit Connections to Terminal Block Y11 Terminal Definition Signal Signal type Note Coast stop Normal open: Effective by Standard configuration closing Start Normal open: Effective by Standard configuration closing | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 77 Standard configuration closing MCB trip 2 Normal open: Effective by Optional closing Exciting Current Feedback Standard configuration. 0–10 V voltage signal or 4– 20 mA current signal accord- Speed Reference (AI) ing to requirements. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 78 Grid to drive (to Bypass Cabi- Normal open: Effective by Optional net) closing Grid to drive (to PLC) Normal open: Effective by Optional closing – – – Encoder PE – Optional | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 79 JOG Forward Normal open: Effective by Optional closing JOG reverse Normal open: Effective by Optional closing Forward/Reverse Normal open: Effective by Optional closing 96–120 Spare – – – 6.9.4 Application Wiring Example Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 80 C1￿ RS485 (Modbus RTU follower default) DI_M: System control DO_M: System control DI: System control TM1: Transformer T31 temperature monitoring DIDO1: Fan control 1 DIDO2: Fan control 2 DIDO3: Fan control 3 TM2: Transformer T32 temperature monitoring | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 81 C1￿RS485 (Modbus RTU follower default) Standard options module C2: Ethernet (Modbus TCP/EtherNetIP) C3: CANopen C4: PROFINET I/O C5: DeviceNet C6: RS485 to PROFIBUS DP C7: RS485 to EtherCAT C8: RS485 to ControNet Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 82 DIP switches for the channels. Each DIP switch has an ON and an OFF status. The DIP switch settings must match the parameter settings in the software. The default setting for all channels is current mode. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 83 In the HMI, go to Setup & Service > Commissioning > Parameter Setting. Set parameter P0227 in binary for bit3/bit2/bit1/bit0 to correspond to analog output channels 4/3/2/1. For details about the parameter settings, see the VACON® 1000 Application Guide. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 84 Access the submenus from the menu on the left side of the homepage, and the control panel from the icon in the lower right corner. Figure 71: HMI Homepage Status Graphs & Reports Setup & Service Events Single-line diagram Administration Tool Settings System Status Dashboard Control panel | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 85 To stop the drive, press the STOP button. Select either ramp stop or coast stop. Make the speed setting by numerical setting or slider. To reset the fault status of the drive, press the RESET button. When the drive is running, this button is disabled. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 86 To select one of the status submenus, press the Status button in the HMI menu: Dashboard Power cell status submenu Cooling fan status submenu 7.4.1 Power Cell The power cell submenu shows the DC-link voltages and active fault codes of the power cells. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 87 The Graphs & reports submenu shows historical graphs of selected parameters. Four channels are available. Each channel can show different parameters, such as: Input voltage Output voltage Input current Output current Reference speed Speed command Input power Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 88 The Setup & Service button in the HMI menu opens a submenu with the following system function settings: Operation mode Motor parameter Functions Protections I/O configuration System configuration PID setup Commissioning Figure 75: Setup & Service Submenu | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 89 Set the rated frequency, rated speed, pole number, rated voltage, and rated current for different motors. ¢ Speed operation configuration Set the rotation direction, maximum speed, and minimum speed for different motors. ¢ Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 90 PID stops output and the drive maintains the current output speed. PID Output: The display of the actual PID output results. SV: The expected values of the user set. PV: The real value of the system output. Output Enable/Disable switch Start/Stop switch | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 91 A fault stops the drive immediately. Reset the drive and find a solution to the problem. Do not operate the system until the problem has been found and corrected. This page only shows general faults. To check the actual faults, see the "Event Log". Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 92 The USB port is at the back side of the HMI. To delete the event log, push the Delete button in the upper right corner. This operation needs higher operation authority. Figure 79: Event Log Submenu | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 93 Level 2 authority limits operation to the buttons in the main interface, and changes to level 2 parameters. Level 3 authority limits operation to the buttons in the main interface, and changes to level 2 and 3 parameters. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 94 5 minutes. The required passwords are delivered during the commissioning of the drive. If a password is lost, contact Danfoss. 7.9 Tool Settings The tool settings submenu includes settings for the HMI.
  • Page 95 Operating Guide | VACON® 1000 Human-Machine Interface Figure 83: HMI Set Submenu Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 96 8 Commissioning 8.1 Safety Checks before Starting the Commissioning Only qualified and trained engineers authorized by Danfoss are allowed to do the commissioning of the VACON® 1000 medium-voltage drive. Functional tests, commissioning, and primary parameter calibration must be executed by professional engineers in coordination with the end users to make sure that the final test and performance are according to the end users requirements.
  • Page 97 Confirm the acceptance process before commissioning. If the customer cannot sign the commissioning report immediately after completing the commissioning, contact the responsible Danfoss sales person for support. Fill in the basic information about the job and the motor nameplate data.
  • Page 98 Check that there is no damage, deformation, or other de- fects on the cabinet. Make sure that the mains and motor cables are selected according to the requirements. 6.7 Power Cable Selection. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 99 Check that the optical fiber cables are in good condition and the routing is done in a way that does not damage the cables. For example, make sure that the maximum bend- ing radius of the cables is not exceeded. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 100 MV cabling. Torque all control and auxiliary input power cables after they are connected. See Control Wiring section. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 101 1 QF11: Customer supply 2 QF12: Transformer auxiliary winding 3 QF13: Control/PLC 24 V DC power supply 4 QF14: Relay power and DCS input signals 5 QF15: UPS switch Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 102 Do the V/F control test without motor. See 8.8.5 V/F Con- trol Test without Motor. Make sure that the output/motor cables are connected ac- cording to the system schematic and are properly tight- ened to torque. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 103 Measure the insulation resistance between the input terminals and ground with a 1000 V megohmmeter.  The resistance must be >100 MΩ. Apply power frequency high voltage at the input terminal referred to ground for 5 s. No breakdown and flashover are allowed. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 104 8.8.2 Dehumidification Process Moisture can affect product performance and reliability. If the product has been in storage for a long period, to avoid potential failure caused by moisture, follow the dehumidification process. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 105 Check that it is not possible to switch the status to System Status = "MCB Close Allowed". 8.8.4 Transformer Overtemperature Protection Test Set parameter P0253 Transformer overtemperature alarm threshold to 2 °C.  After 5 s, the system should give an overtemperature alarm. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 106 5 minutes. Check and record the output voltage with different frequencies. Also make sure that the output voltage and frequency waveforms match the V/F pattern on the HMI. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 107 Make sure that the load is disconnected during the auto-tuning test. ¢ Switch the drive to SLVC mode. Set parameter P0601 to 3. Run the motor and check that the output voltage and rotation speed correspond with the parameter settings. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 108 Confirm the required acceleration and deceleration times. Increase the setting time gradually and repeat the test to finalize the setting. If the acceleration time is set too short, the drive can trip to output overcurrent. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 109 After the commissioning is finished, the user and the commissioning engineer from Danfoss must accept and sign the commissioning report. The Danfoss commissioning engineer must write two duplicate commissioning reports, one copy is for the user and the other for Danfoss.
  • Page 110 – PID: Input PID reference value. Send the start command. – HMI: Press the START button. – Digital: Start the equipment through DCS digital signal. – Communication: Start the drive through communication. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 111 Communication: Stop the drive through communication. Two different stop modes are possible: Ramp stop and coast stop. Ramp stop The drive stops the motor according to the preset deceleration time. For setting the decelerated stop time, see the Danfoss Application Guide. Coast stop The drive stops the voltage output, and the motor rotates freely and decelerates gradually through the load and friction until it stops.
  • Page 112 When the main key for the isolating means is free from the key exchange box, the other door keys are locked in the box. Therefore, the doors to the cabinet are locked. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 113 The inserted main key stays locked in the key exchange box until all the released door keys are returned to their original positions. The drive cannot be restarted until all the door keys are returned to the key exchange box and the main key is removed and taken to the isolating means. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 114 Do not conduct any service, spare parts replacements, or other related operations which are not described in this manual. Do not revise the system software or connect other equipment with the drive. If changes are required, contact Danfoss. Do not modify or scratch the labels and markings of the drive, as these are provided for the safety of the users and for the use of the product.
  • Page 115 Other maintenance tasks are only allowed for certified trained personnel. Danfoss offers the DrivePro® Preventive Maintenance service to extend the lifetime and increase the performance of your equipment with manufacturer recommended yearly maintenance inspections and replacement of parts.
  • Page 116 1) Record the maintenance tasks with counter value with date and time. 9.4 Preventive Maintenance Recommendations Danfoss offers the DrivePro® Preventive Maintenance service with manufacturer-recommended yearly maintenance inspections and replacement of components according to the product specific maintenance schedule. The purpose of an inspection is to evaluate the status of the equipment, that it is functioning properly, and to replace parts.
  • Page 117 Operating Guide | VACON® 1000 Maintenance The routine maintenance tasks must be performed by Danfoss certified trained personnel. The maintenance scheduling can be planned to minimize impact to the operational needs and planned downtime. Optional services can be provided for: Harsh ambient environments for extensive cleaning of the cabinets and disassembly of busbars, power modules, and components for cleaning.
  • Page 118 Temperature con- 1 year Inspect and test the control cabinet temperature control. trol Air pressure switch 1 year 10 years Inspect the air pressure switch function. Voltage sensing 2 years 10 years board | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 119 – plies UPS batter- Control – – – – – – – – – – – – boards Power cells – – – – – – – – – – – – Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 120 9.5 Replacing the Air Filters 9.5.1 Air Filters of Standalone Cabinets Procedure Loosen the screws on the air filter cover. Figure 85: Releasing the Filter Cover Screws Filter cover Remove the air filter cover. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 121 Note the filter replacement date. 9.5.2 Air Filters of Transformer and Power Cell Cabinets Procedure Loosen the screws on the air filter cover. Figure 88: Air Filter Replacement Screws Filter cover Air filter Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 122 Procedure Remove the screws at the back side of the HMI. Figure 90: Locations of the HMI Cover Mounting Screws Cover mounting screws Open the HMI back cover plate. Replace the battery. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 123 Check that the fan is in normal operation after power-on. Pay special attention to the rotation direction of the fan. The fan must suck air from the inlet window frame and blow air outwards from the top of the cabinet. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 124 A power supply with a tunable DC output and an output current limit function, is required for the maintenance. If the UPS battery is not used in the long term, a scheduled periodical maintenance of the battery is highly recommended. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 125 The withstand voltage level must exceed the input power. Connect a 3-phase power to the power cell input terminals though a 3-phase current-limiting resistor. Different power cells have different mechanical designs. Connect to the hung-up side of the fuses. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 126  The status of the power cell is normal if the indicators PWR and COM are on. If any other LED indicators are on, further inspection is necessary. Contact Danfoss. Keep the power cell powered up for one hour. | Danfoss A/S © 2024.12...
  • Page 127 If after one hour there is nothing abnormal shown by the power cell indicators, the maintenance is done. Turn off the power and remove the connections. Put power cell back in the drive cabinet, or if stored, in its insulated plastic bag. If there are any problems, contact Danfoss. 9.9.2 Replacing the Power Cells Prerequisite: Cut off the system power according to 9.2 Standard Maintenance Process...
  • Page 128 During the reforming, observe whether there is any abnormal phenomenon. If there is anything abnormal, open the MCB immediately. Make sure that the wiring for the reforming is done correctly. Check that the power cell fuses are OK. If there still are problems, contact Danfoss for assistance. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 129 During the reforming, observe whether there is any abnormal phenomenon. If there is anything abnormal, open the MCB immediately. Make sure that the wiring for the reforming is done correctly. Check that the power cell fuses are OK. If there still are problems, contact Danfoss for assistance. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 130 Disconnect the wires from the power cell and DC supply. Wait for 15 minutes for the power cell capacitors to discharge fully. Use a measuring device to make sure that there is no voltage. Restore the original wiring. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 131 10.3 Faults and Alarms Fault Code 1 - Input Overcurrent (Software Fault) Cause The input current is higher than 150% of the rated current. System default operation: Trip Troubleshooting Check the input current. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 132 Fault Code 6 - Input Grounding Cause Input grounding occurs, and the duration time is above 5 s. System default operation: Trip. System operation is configurable. Troubleshooting Check the input cables, copper busbars, and transformer. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 133 Fault Code 11 - Output Grounding Cause The software detects a grounding fault which is usually caused by an output grounding fault (phase-to-ground fault). System default operation: Coast stop. System operation is configurable. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 134 Fault Code 16 - Motor Stall Cause The motor frequency/speed is below the set value. A torque limit condition is present. Both conditions occur simultaneously and the duration is above the stall time setting. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 135 System default operation: Alarm. System operation is configurable. The system continues to operate and keeps the last reference speed. Troubleshooting Check the analog circuit. Fault Code 21 - Encoder Abnormal Cause The encoder signal is lost or the error between encoder speed and estimated speed is higher than 5%. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 136 Repair or replace the failed power cell. Fault Code 26 - System Running with MCB Open Cause During operation, the MCB status digital input in the main controller I/O board is open. System default operation: Coast stop | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 137 One of the following occurs during synchronous transfer: Switch status/close/open failure. Speed stable timeout. Caused by load fluctuation, which can occur during acceleration to grid frequency in the drive to grid synchronization process. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 138 Check the parameter “Fault flag of low voltage ride through”. Modify the related parameters according to parameter “Fault flag of low voltage ride through”. Fault Code 34 - Bypass Derating Failure Cause During bypass derating, another power cell bypass occurs. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 139 The external control power is lost. System default operation: Alarm Troubleshooting Check the wiring and voltage of the external control power. Check that the corresponding switches are closed. Check that the corresponding relays work normally. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 140 If the drive cabinet door is open before the high-voltage power-on, the closing allowed signal cannot be sent. If the drive cabinet door is opened during operation, the system stops immediately. Troubleshooting Check the state of the drive cabinet doors. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 141 Check the wiring and voltage of the external fan power. Fault Code 47 - Cooling Fan Failure Cause The fan breaker is tripped or fan interior thermal relay is opened. System default operation: Alarm Troubleshooting Check the fan breaker. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 142 Fault Code 51 - Emergency Stop Cause The emergency stop push button on the control cabinet door is pressed. System default operation: Trip Troubleshooting Release the emergency stop push button on control cabinet door. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 143 The upstream main circuit breaker did not open in over 3 s after receiving the opening signal. System default operation: Alarm Troubleshooting Check if the input high voltage exists. Check that the internal cabling is firm and correct. Check if the opening command is sent correctly. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 144 Fault Code 61 - Auto Bypass Failure Cause Bypass cabinet switches did not operate correctly after receiving auto bypass signal. System default operation: Trip Troubleshooting Check that the bypass cabinet switch is normal. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 145 Check that the cooling fan on the top of the cabinet is working normally. Check if the inlet air filter is clogged. Check if the drive is in overload operation for a long time. Check that the power cell temperature relay works normally. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 146 If overvoltage occurs during deceleration, make the deceleration time of the drive longer. Fault Code 70 - Power Cell DC-link Ultra Overvoltage Cause The DC-link voltage exceeds 1300 V. System default operation: Trip Troubleshooting Check if the high-voltage input exceeds the maximum allowed value. | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 147 The optical fiber communication board has not received the signals from the power cell unit. System default operation: Trip. System operation is configurable. Troubleshooting Check if the optical fibers are damaged. Check if the joints of the optical fibers are loose. Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 148 >215 A limited with start-up cabinet (optional, +PSTC) tion Transformer secondary for auxil- 3-phase, 460 V AC with neutral and with a 380 V AC tap, 50/60 Hz iaries Temperature sensors in transformer 3x PT100, one in each winding windings | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 149 Operating Guide | VACON® 1000 Specifications Table 30: Technical Data for (continued) Grounding Grounding system As per IEC61936-1 Ground busbar Tin-plated grounding busbar section Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 150 20 rad/s (with sensorless control) Current response bandwidth 600 rad/s Switching frequency of the power Default: 600 Hz cells Maximum: 1200 Hz Design operating time 24 hours/day Minimum availability per 12 99.97% months Product lifetime 20 years | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 151 Operating Guide | VACON® 1000 Specifications Table 30: Technical Data for (continued) MTBF Up to 200000 hours of nonstop operation depending on the volt- age class and current rating Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 152 Target speed Output speed Input/output currents Operation status indication Communication interface Standard: Modbus RTU Options: PROFIBUS DP (DP-V0), DeviceNet ™ , Modbus TCP, PROFINET I/O, EtherNet/IP ™ , EtherCAT®, CANopen®, POWERLINK, ControlNet ™ | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 153 Forced air cooling including fan monitoring. Fan redundancy available as option, +QDFR. External auxiliary AC voltage for 380–460 V AC, 50 Hz cooling fans (optional, +QDEX) 380–460 V AC, 60 Hz Protection level IP31 (standard) IP42 (optional, +IP42) NEMA 1 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 154 2796 2100 VACON1000-ED-090-030+G2CE 1610 1250 2888 2850 VACON1000-ED-100-030+G2CE 1610 1250 2888 2900 VACON1000-ED-120-030+G2CE 1610 1250 2888 2950 VACON1000-ED-140-030+G2CE 1610 1250 2888 3000 VACON1000-ED-150-030+G2CE 1910 1250 2888 4350 VACON1000-ED-180-030+G2CE 1910 1250 2888 4400 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 155 4110 1400 2796 5800 VACON1000-ED-350-033+G2CE 2000 1460 4110 1400 2796 6100 VACON1000-ED-438-033+G2CE 2500 1830 4710 1400 2796 7450 VACON1000-ED-560-033+G2CE 3200 2340 5010 1400 2796 8700 VACON1000-ED-680-033+G2CE 3880 2840 5010 1400 2796 9950 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 156 2710 1250 2888 5000 VACON1000-ED-150-060+G2CE 1550 1140 3010 1250 2888 5850 VACON1000-ED-180-060+G2CE 1870 1370 3010 1250 2888 5900 VACON1000-ED-190-060+G2CE 1970 1440 3010 1250 2888 5950 VACON1000-ED-215-060+G2CE 2230 1630 3010 1250 2888 6000 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 157 5410 1400 2796 9800 VACON1000-ED-350-066+G2CE 4000 2920 5410 1400 2796 10700 VACON1000-ED-438-066+G2CE 5000 3660 6810 1400 2796 13050 VACON1000-ED-560-066+G2CE 6400 4680 7010 1400 2796 15050 VACON1000-ED-680-066+G2CE 7770 5690 7610 1600 2796 18550 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 158 3910 1250 2888 7550 VACON1000-ED-150-110+G2CE 2850 2090 4660 1250 2888 10600 VACON1000-ED-180-110+G2CE 3420 2510 4660 1250 2888 10900 VACON1000-ED-190-110+G2CE 3610 2640 4660 1250 2888 11200 VACON1000-ED-215-110+G2CE 4090 2990 4660 1250 2888 11500 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 159 4110 1400 2796 5100 VACON1000-ED-350-024+GAUL 1810 1330 4110 1400 2796 5300 VACON1000-ED-378-024+GAUL 1960 1430 4710 1400 2796 5850 VACON1000-ED-408-024+GAUL 2120 1550 4710 1400 2796 6050 VACON1000-ED-438-024+GAUL 2270 1660 4710 1400 2796 6250 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 160 4110 1400 2796 5200 VACON1000-ED-285-030+GAUL 1480 1080 4110 1400 2796 5300 VACON1000-ED-305-030+GAUL 1580 1150 4110 1400 2796 5500 VACON1000-ED-325-030+GAUL 1680 1230 4110 1400 2796 5600 VACON1000-ED-350-030+GAUL 1810 1330 4110 1400 2796 5800 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 161 1220 1910 1250 2888 4700 VACON1000-ED-230-033+GAUL 1310 4110 1400 2796 5100 VACON1000-ED-250-033+GAUL 1420 1040 4110 1400 2796 5300 VACON1000-ED-265-033+GAUL 1510 1100 4110 1400 2796 5400 VACON1000-ED-285-033+GAUL 1620 1190 4110 1400 2796 5500 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 162 1610 1250 2888 3325 VACON1000-ED-120-041+GAUL 1610 1250 2888 3350 VACON1000-ED-128-041+GAUL 1610 1250 2888 3375 VACON1000-ED-140-041+GAUL 1000 1610 1250 2888 3400 VACON1000-ED-160-041+GAUL 1150 1910 1250 2888 4750 VACON1000-ED-180-041+GAUL 1290 1910 1250 2888 4800 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 163 VACON1000-ED-060-060+GAUL 2310 1250 2796 3575 VACON1000-ED-070-060+GAUL 2310 1250 2796 3600 VACON1000-ED-080-060+GAUL 2710 1250 2888 4800 VACON1000-ED-090-060+GAUL 2710 1250 2888 4850 VACON1000-ED-100-060+GAUL 1030 2710 1250 2888 4900 VACON1000-ED-110-060+GAUL 1140 2710 1250 2888 4925 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 164 6610 1400 2796 13750 VACON1000-ED-588-060+GAUL 6110 4470 6610 1400 2796 14100 VACON1000-ED-617-060+GAUL 6410 4690 6610 1400 2796 14500 VACON1000-ED-648-060+GAUL 6730 4930 7210 1600 2796 15100 VACON1000-ED-680-060+GAUL 7060 5170 7210 1600 2796 15500 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 165 6810 1400 2796 13050 VACON1000-ED-475-063+GAUL 4930 3610 7010 1400 2796 13750 VACON1000-ED-515-063+GAUL 5350 3910 7010 1400 2796 14550 VACON1000-ED-560-063+GAUL 5810 4260 7610 1600 2796 15050 VACON1000-ED-600-063+GAUL 6230 4570 7610 1600 2796 16250 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 166 5410 1400 2796 9300 VACON1000-ED-305-066+GAUL 3480 2540 5410 1400 2796 9800 VACON1000-ED-325-066+GAUL 3710 2720 5410 1400 2796 10000 VACON1000-ED-350-066+GAUL 4000 2920 5810 1400 2796 10700 VACON1000-ED-378-066+GAUL 4320 3160 6810 1400 2796 11650 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 167 3010 1250 2888 6250 VACON1000-ED-200-069+GAUL 2390 1740 3010 1250 2888 6275 VACON1000-ED-210-069+GAUL 2500 1840 3010 1250 2888 6300 VACON1000-ED-215-069+GAUL 2560 1870 3010 1250 2888 6350 VACON1000-ED-230-069+GAUL 2740 2000 5410 1400 2796 8500 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 168 , 70 A Type 1: 7.2 kV Type 1: 7.2 kV 140 A 215 A 3.3 kV Standalone Type 1: Standalone Standalone Line-up Type 4-33 Line-up Type 5-33 7.2 kV , 70 A Type 1: 7.2 kV Type 1: 7.2 kV 140 A 215 A | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 169 Nut M8 3/0 AWG TLK95-8 Nut M8 4/0 AWG TLK120-8 Nut M8 250 kcmil TLK150-8 Nut M8 300 kcmil TLK185-10 M10×35 400 kcmil TLK240-10 M10×35 600 kcmil TLK400-12 M10×35 750 kcmil TLK400-12 M10×35 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 170 2/0 AWG TLK70-10 M10×35 3/0 AWG TLK95-10 M10×35 4/0 AWG TLK120-10 M10×35 250 kcmil TLK150-10 M10×35 300 kcmil TLK185-10 M10×35 400 kcmil TLK240-10 M10×35 600 kcmil TLK400-12 M10×35 750 kcmil TLK400-12 M10×35 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 171 1000 V AC, 125 A 70 A 170M1369 700 V AC, 160 A 170M2616 700 V AC, 160 A 170M4812 1000 V AC, 160 A 100 A 170M1371 700 V AC, 250 A 170M2618 700 V AC, 250 A 170M4813 1000 V AC, 200 A 140 A 170M1372 700 V AC, 315 A 170M2619 700 V AC, 315 A 170M4814 1000 V AC, 250 A Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 172 600 V AC/ 20 A 11.5 Cooling Airflow Ratings 11.5.1 IEC Airflow Ratings Abbreviations used in the table: PC = Power cell cabinet TC = Transformer cabinet Total airflow = PC airflow + TC airflow | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 173 VACON1000-ED-100-033 7471 VACON1000-ED-120-033 7471 VACON1000-ED-140-033 7471 VACON1000-ED-150-033 7471 VACON1000-ED-180-033 7471 VACON1000-ED-190-033 7471 VACON1000-ED-215-033 7471 VACON1000-ED-250-033 5207 8750 VACON1000-ED-305-033 5207 8750 VACON1000-ED-350-033 9200 8750 VACON1000-ED-438-033 12490 8750 VACON1000-ED-560-033 12490 12660 VACON1000-ED-680-033 12490 12660 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 174 VACON1000-ED-100-060 7010 VACON1000-ED-120-060 13910 VACON1000-ED-140-060 13910 VACON1000-ED-150-060 13910 VACON1000-ED-180-060 13910 VACON1000-ED-190-060 13910 VACON1000-ED-215-060 13910 VACON1000-ED-250-060 9450 12660 VACON1000-ED-305-060 9450 12660 VACON1000-ED-350-060 9450 12660 VACON1000-ED-438-060 17000 13500 VACON1000-ED-560-060 17000 16538 VACON1000-ED-680-060 17000 16867 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 175 VACON1000-ED-100-066 7010 VACON1000-ED-120-066 13910 VACON1000-ED-140-066 13910 VACON1000-ED-150-066 13910 VACON1000-ED-180-066 13910 VACON1000-ED-190-066 13910 VACON1000-ED-215-066 13910 VACON1000-ED-250-066 9450 12660 VACON1000-ED-305-066 9450 12660 VACON1000-ED-350-066 12000 12660 VACON1000-ED-438-066 21000 13500 VACON1000-ED-560-066 21000 16538 VACON1000-ED-680-066 21000 16867 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 176 6540 13000 VACON1000-ED-190-100 6540 13000 VACON1000-ED-215-100 6540 13000 VACON1000-ED-250-100 12140 13500 VACON1000-ED-305-100 12140 13500 VACON1000-ED-350-100 16910 16538 VACON1000-ED-438-100 27960 12660 + 12660 VACON1000-ED-560-100 27960 13500 + 13500 VACON1000-ED-680-100 27960 16538 + 16538 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 177 16538 VACON1000-ED-680-110 28610 16538 + 16867 11.5.2 UL Airflow Ratings Abbreviations used in the table: PC = Power cell cabinet TC = Transformer cabinet Total airflow = PC airflow + TC airflow Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 178 9200 8750 VACON1000-ED-350-024+GAUL+LS60 9200 8750 VACON1000-ED-378-024+GAUL+LS60 12490 8750 VACON1000-ED-408-024+GAUL+LS60 12490 8750 VACON1000-ED-438-024+GAUL+LS60 12490 8750 VACON1000-ED-475-024+GAUL+LS60 12490 8750 VACON1000-ED-515-024+GAUL+LS60 12490 8750 VACON1000-ED-560-024+GAUL+LS60 12490 12660 VACON1000-ED-600-024+GAUL+LS60 12490 12660 VACON1000-ED-640-024+GAUL+LS60 12490 12660 VACON1000-ED-680-024+GAUL+LS60 12490 12660 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 179 9200 8750 VACON1000-ED-350-030+GAUL+LS60 9200 8750 VACON1000-ED-378-030+GAUL+LS60 12490 8750 VACON1000-ED-408-030+GAUL+LS60 12490 8750 VACON1000-ED-438-030+GAUL+LS60 12490 8750 VACON1000-ED-475-030+GAUL+LS60 12490 12660 VACON1000-ED-515-030+GAUL+LS60 12490 12660 VACON1000-ED-560-030+GAUL+LS60 12490 12660 VACON1000-ED-600-030+GAUL+LS60 12490 12660 VACON1000-ED-640-030+GAUL+LS60 12490 12660 VACON1000-ED-680-030+GAUL+LS60 12490 12660 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 180 9200 8750 VACON1000-ED-350-033+GAUL+LS60 9200 8750 VACON1000-ED-378-033+GAUL+LS60 12490 8750 VACON1000-ED-408-033+GAUL+LS60 12490 8750 VACON1000-ED-438-033+GAUL+LS60 12490 12660 VACON1000-ED-475-033+GAUL+LS60 12490 12660 VACON1000-ED-515-033+GAUL+LS60 12490 12660 VACON1000-ED-560-033+GAUL+LS60 12490 12660 VACON1000-ED-600-033+GAUL+LS60 12490 12660 VACON1000-ED-640-033+GAUL+LS60 12490 12660 VACON1000-ED-680-033+GAUL+LS60 12490 13500 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 181 9200 8750 VACON1000-ED-350-041+GAUL+LS60 9200 12660 VACON1000-ED-378-041+GAUL+LS60 12490 12660 VACON1000-ED-408-041+GAUL+LS60 12490 12660 VACON1000-ED-438-041+GAUL+LS60 12490 12660 VACON1000-ED-475-041+GAUL+LS60 12490 12660 VACON1000-ED-515-041+GAUL+LS60 12490 13500 VACON1000-ED-560-041+GAUL+LS60 12490 13500 VACON1000-ED-600-041+GAUL+LS60 12490 13500 VACON1000-ED-640-041+GAUL+LS60 12490 13500 VACON1000-ED-680-041+GAUL+LS60 12490 13500 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 182 9450 12660 VACON1000-ED-325-060+GAUL+LS60 9450 12660 VACON1000-ED-350-060+GAUL+LS60 9450 12660 VACON1000-ED-370-060+GAUL+LS60 17000 12660 VACON1000-ED-390-060+GAUL+LS60 17000 13500 VACON1000-ED-415-060+GAUL+LS60 17000 13500 VACON1000-ED-438-060+GAUL+LS60 17000 13500 VACON1000-ED-460-060+GAUL+LS60 17000 13500 VACON1000-ED-483-060+GAUL+LS60 17000 13500 VACON1000-ED-507-060+GAUL+LS60 17000 13500 VACON1000-ED-532-060+GAUL+LS60 17000 16538 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 183 Voltage [kV] Current [A] AC Drive type PC Fan PC Airflow TC Fan TC Airflow Number Number VACON1000-ED-560-060+GAUL+LS60 17000 16538 VACON1000-ED-588-060+GAUL+LS60 17000 16538 VACON1000-ED-617-060+GAUL+LS60 17000 16538 VACON1000-ED-648-060+GAUL+LS60 17000 16867 VACON1000-ED-680-060+GAUL+LS60 17000 16867 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 184 VACON1000-ED-350-063+GAUL+LS60 12000 13500 VACON1000-ED-378-063+GAUL+LS60 21000 13500 VACON1000-ED-408-063+GAUL+LS60 21000 13500 VACON1000-ED-438-063+GAUL+LS60 21000 13500 VACON1000-ED-475-063+GAUL+LS60 21000 16538 VACON1000-ED-515-063+GAUL+LS60 21000 16538 VACON1000-ED-560-063+GAUL+LS60 21000 16867 VACON1000-ED-600-063+GAUL+LS60 21000 16867 VACON1000-ED-640-063+GAUL+LS60 21000 16867 VACON1000-ED-680-063+GAUL+LS60 21000 13500 + 13500 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 185 VACON1000-ED-350-066+GAUL+LS60 12000 13500 VACON1000-ED-378-066+GAUL+LS60 21000 13500 VACON1000-ED-408-066+GAUL+LS60 21000 13500 VACON1000-ED-438-066+GAUL+LS60 21000 13500 VACON1000-ED-475-066+GAUL+LS60 21000 16538 VACON1000-ED-515-066+GAUL+LS60 21000 16538 VACON1000-ED-560-066+GAUL+LS60 21000 16867 VACON1000-ED-600-066+GAUL+LS60 21000 16867 VACON1000-ED-640-066+GAUL+LS60 21000 16867 VACON1000-ED-680-066+GAUL+LS60 21000 13500 + 13500 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 186 VACON1000-ED-325-069+GAUL+LS60 12000 13500 VACON1000-ED-350-069+GAUL+LS60 12000 13500 VACON1000-ED-378-069+GAUL+LS60 21000 13500 VACON1000-ED-408-069+GAUL+LS60 21000 16538 VACON1000-ED-438-069+GAUL+LS60 21000 16538 VACON1000-ED-475-069+GAUL+LS60 21000 16538 VACON1000-ED-515-069+GAUL+LS60 21000 16538 VACON1000-ED-560-069+GAUL+LS60 21000 16867 VACON1000-ED-600-069+GAUL+LS60 21000 16867 VACON1000-ED-640-069+GAUL+LS60 21000 13500 + 13500 | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 187 [kV] 14.0 30/45 14.5 17.3 18.7 22.3 45/60 4.16 23.2 23.4 26.7 27.8 33.4 35.0 36.7 38.4 40.0 45.0 65/75 51.7 55.9 11.4 57.5 60.0 12.4 61.3 13.2 63.3 13.8 64.9 Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 188 Environmental testing for electric and electronic products - Part 2: Test methods - Test Fc: Vibration (si- nusoidal) GB 2681-81 Colors of insulated conductors used in electrical assembly devices GB 2682-1981 Colors of indicator lights and push-buttons used in electrical assembly devices GB/T 3797-2005 Electrical control assemblies | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 189 – Section 1: Storage IEC 60721-3-2:1997 Classification of environmental conditions – Part 3: Classification of groups of environmental parame- ters and their severities – Section 2: transportation vibration random, free fall and shock-packaged Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 190 Electromagnetic compatibility (EMC). Testing and measurement techniques. Surge immunity test (Im- munity only) EN 61000-4-6:2009 Electromagnetic compatibility (EMC). Testing and measurement techniques. Immunity to conducted disturbances, induced by radio-frequency fields (Immunity only) | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
  • Page 191 Standard for safety-Medium voltage power conversion equipment C22.2 No. 274-17 Standard for Adjustable Speed Drives 11.9 Abbreviations Term Definition Active front end Analog input Analog output Central processing unit Digital control signal Digital input Digital output Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D |...
  • Page 192 Programmable logic controller Personal protective equipment Polyvinyl chloride Pulse width modulation SLVC Sensorless Vector Control Space Vector Control Total harmonic distortion Uninterruptible power supply Universal serial bus Volatile corrosion inhibitor XLPE Cross-linked polyethylene | Danfoss A/S © 2024.12 AQ363633621020en-000401 / 172F3117D...
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  • Page 194 Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies.