BMW F 650 GS DAKAR - Manuals

Manuals and User Guides for BMW F 650 GS DAKAR -. We have 14 BMW F 650 GS DAKAR - manuals available for free PDF download: Repair Manual, Rider's Manual, Manual, Brochure

BMW F 650 GS DAKAR - Repair Manual (335 pages)

Brand: BMW | Category: Motorcycle | Size: 51.22 MB

Manual Structure
3
Key to Symbols
3
Maintenance Schedule
4
Pre-Delivery Check
5
Service Data
6
Contents
7
Tightening Torques
11
Engine Electrics
12
Fuel Tank and Lines
13
Clutch
14
Steering
15
Frame
16
Equipment
18
Table of Operating Fluids
19
General View of Crated Motorcycle
23
Unpacking the Motorcycle
23
Inspecting Motorcycle for Damage
24
Installing the Front Wheel
24
Installing Remaining Items on Motorcycle
24
Installing Windscreen
25
Installing Front Mudguard, Mirrors and Handlebar Weights
26
Filling and Charging the Battery
27
Removing Right and Centre Covers
27
Filling and Charging the Battery
28
Checking that Delivery Is Complete
29
Reading the Fault Code Memory with the BMW Moditec
29
Checking Tyre Pressures
29
Final Inspection and Function Check
29
Clutch
29
Final Cleaning
30
Handing over the Motorcycle
30
Maintenance
31
Motor
33
Key to Maintenance Intervals
35
Reading the Fault Code Memory with the Moditec
36
Changing the Engine Oil and Oil Filter Element
36
Replacing Oil Filter Element
37
Filling with Engine Oil
37
Operating Fluids
37
Engine Oil Capacity
37
Checking Coolant, Topping up if Necessary
38
Changing Coolant
38
Changing Oil in Telescopic Forks
40
Checking and Adjusting Valve Clearances
41
Removing the Intake Air Silencer Together with the Intake Air Pipe
41
Exposing the Radiator
41
Exposing Cylinder Head
41
Adjusting Valve Clearances
42
Installing Cylinder Head Cover
43
Replacing Spark Plugs
44
Replacing Air Cleaner Element
44
Emptying Drain Hose from Intake Air Silencer
44
Replacing Fuel Filter
45
Checking Clutch Play, Adjusting if Necessary
46
Checking Wheel Spoke Tension, Adjusting if Necessary
46
Gearbox
46
Checking Brake Pads and Discs for Wear, Replacing if Necessary
47
Checking the Brake Discs
48
Checking the Brake Fluid Level and Topping up if Necessary
49
Checking Operation of Brake System; Repairing/Replacing as Necessary
49
Changing Brake Fluid and Bleeding Brake System
50
Replacing Primary Sealing Boot Front Brake Master Cylinder
52
Replacing Primary Sealing Boot, Rear Brake Master Cylinder
53
Checking Chain, Chainwheel and Chain Sprocket, Replacing if Necessary
54
Checking Chain Tension, Adjusting if Necessary
54
Checking Battery Acid Level, Adding Distilled Water if Necessary
55
Cleaning and Greasing the Battery Terminals
56
Checking and Adjusting Steering Head Bearing Play, Renewing
56
Greasing the Side and Main Stands and the Brake Pedal Lever
58
Checking Security of Threaded Fasteners
59
Brake Pedal
59
Final Inspection with Road Safety and Functional Check
60
Motor
61
Engine Technical Data
65
Cutaway View of Engine
71
Engine Oil Circuit View and Parts List
72
Valve Gear View
73
Valves, Components View
74
Oil Pumps, Components View
75
Removing and Installing Cylinder Head, Engine Installed
76
Removing Camshafts
78
Removing Cylinder, Engine Installed
80
Removing Engine
81
Transferring Engine to Assembly Frame
82
Front Forks
82
Disassembling Engine
84
Checking Camshaft for Wear
85
Removing and Installing Timing-Chain Sprockets
85
Checking Centrifugal Decompressor Lever
85
Disassembling and Assembling the Centrifugal Decompressor
85
Checking Timing Chain for Wear
86
Disassembling and Assembling Cylinder Head
87
Checking Valve Guide for Wear
88
Removing Valve Guide
88
Installing Valve Guide
89
Checking Valve Seat for Wear
89
Installing Valve Stem Seal
90
Checking Valve for Wear
90
Removing Cylinder
91
Checking Cylinder
91
Installing Valves
91
Removing Piston
92
Determining Clearance of Piston in Cylinder
92
Determining Piston Ring Gaps
93
Assembling Pistons
93
Removing Ignition Magnet
93
Determining Piston Pin Clearance
93
Removing Countershaft for Starter
94
Disassembling/Assembling Freewheel
95
Removing Clutch
96
Removing Pressure Plate
96
Removing Clutch Plates
96
Removing and Installing Oil Pump
97
Removing Double Drive Gear
98
Removing Crankshaft and Balancing Shaft
98
Removing Compensating Gear
99
Removing and Installing Crankshaft Gear
99
Removing and Installing Gear-Box Mainshaft Bearings
100
Removing and Installing Gear-Box Countershaft Bearings
100
Removing and Installing Grooved Ball Bearings of Balancing Shaft
101
Removing and Installing Main Bearings
101
Assembling Engine
103
Installing Crankshaft and Balancing Shaft
103
Installing Double Drive Gear
104
Installing Oil Pump Gears
105
Installing Clutch
106
Installing Clutch Cage
106
Installing Driver
106
Installing Countershaft for Starter Motor
107
Installing Pressure Plate
107
Installing Magnetic Ignition Trigger
108
Installing Piston
109
Installing Cylinder
110
Installing Cylinder Head
110
Installing Camshaft and Adjusting Valves
112
Installing Engine
114
Bleeding Engine Oil Circuit
115
Engine Electrics
116
Engine Electrical Parts Technical Data
118
Ignition Magneto View
120
Ignition Magneto, Components View
121
Removing Ignition Magneto
122
Removing Right Engine Housing Cover
122
Removing and Installing Ignition Trigger
123
Installing Magnet Rotor
123
Removing and Installing or Dismantling Starter Motor
124
Disassembling/Assembling Starter Motor
125
Replacing Spark Plug
126
Replacing Ignition Lead
126
Removing and Installing Coil
126
Fuel Preparation and Control
127
Fuel System Technical Data
129
Removing and Installing BMS Control Unit
131
Removing and Installing Intake Air Pipe
131
Removing and Installing Air Temperature Sensor
131
Replacing Air Filter Element
132
Removing and Installing Intake Air Silencer
132
Removing and Installing Injection Nozzle
133
Removing and Installing Throttle-Valve Actuator
133
Replacing Throttle-Valve Potentiometer
134
Removing and Installing Throttle-Valve Stub Pipe
134
Removing and Installing Intake Pipe
135
Checking Fuel Pressure
135
Removing and Installing Fuel Hoses
136
Removing and Installing Feed and Return Lines
136
Removing and Installing Line to Fuel Injector
136
Fuel Tank and Lines
137
Fuel Tank and Lines Technical Data
139
Removing and Installing Fuel Tank
141
Removing and Installing Fuel Filler Cap
143
Installing Fuel Tank
143
Removing and Installing Roll-Over Valve
144
Removing and Installing Fuel Pump
144
Removing and Installing Fuel Pump
145
Removing and Installing Fuel-Evaporation Control Valve
146
Removing and Installing Activated Charcoal Filter
146
Radiator
147
Radiator Technical Data
149
Coolant Circuit View
151
Thermostat, Components View
152
Removing and Installing Coolant Pump
153
Adding Coolant
154
Removing and Installing Coolant-Temperature Sensor
155
Checking Cooling System for Leaks
156
Removing and Installing Coolant Hoses
156
Removing and Installing Fan
156
Removing and Installing Radiator
157
Removing and Installing Thermostat
157
Exhaust System
158
Exhaust System Data
160
Removing and Installing Exhaust System
162
Removing and Installing Right-Hand Silencer
162
Removing and Installing Left-Hand Silencer
162
Removing and Installing Exhaust Manifold and Oxygen Sensor
163
Replacing Guard for Silencer
164
Clutch
165
Clutch Technical Data
167
Clutch, Components View
169
Removing and Installing the Clutch
170
Disassembling and Reassembling Pressure Plate
170
Removing Clutch Plates, Driver and Clutch Cage
171
Check Clutch Discs for Wear
172
Removing and Installing Releaser Shaft
173
Gearbox
175
Gearbox Technical Data
177
Gearbox Shafts, Components View
179
Gear Shift Pedal, Components View
180
Removing and Installing Gearbox
181
Removing Selector Shaft with Pawl and Index Lever
181
Removing Selector Forks
181
Removing Selector Drum
181
Removing, Disassembling and Reassembling Gearbox Shafts
182
Removing Gearbox Shafts
182
Disassembling and Reassembling Mainshaft
182
Checking Mainshaft for Wear
183
Disassembling and Reassembling Countershaft
184
Replacing Gearbox Mainshaft Bearings
185
Checking Countershaft for Wear
185
Replacing Gearbox Countershaft Bearings
186
Installing Gearbox Shafts
186
Installing Selector Shaft
187
Installing Selector Forks
187
Installing Selector Drum
187
Drive Chain
189
Drive Chain Technical Data
191
Removing and Installing Chain, Chainwheel and Chain Sprocket
193
Removing and Installing Chain Guide Rail with Swinging Fork Installed
195
Front Forks
196
Front Forks Technical Data
198
Telescopic Fork, Components View
200
Changing Oil in Telescopic Fork
201
Removing and Installing Telescopic Fork
202
Installing Telescopic Fork
203
Disassembling Telescopic Fork
205
Disassembling Fixed Tube
206

BMW F 650 GS DAKAR - Repair Manual (307 pages)

Brand: BMW | Category: Motorcycle | Size: 27.24 MB

Table of Contents

9
>> Continuation

18
11 Motor

59
- Technical Data
  
  63
- Sectional View of Engine
  
  69
- Engine Oil Circuit
  
  70
- Valve Gear
  
  71
- Valves, Components
  
  72
- Oil Pumps, Components
  
  73
  - Preparatory Work
    74
  - Removing Camshafts
    76
  - Removing Cylinder Head
    76
- Removing Cylinder, Engine Installed
  
  78
- Removing Engine
  
  79
  - Preparatory Work
    79
  - Removing Engine
    80
  - Transferring Engine to Assembly Frame
    80
- Lowering Engine
  
  81
  - Preparatory Work
    81
  - Lowering the Engine
    82
- Disassembling Engine
  
  84
  - Removing Cylinder Head
    84
    
    Checking Camshaft for Wear
    85
    
    Checking Centrifugal Decompressor Lever
    85
    
    Disassembling and Assembling the Centrifugal Decompressor
    85
    
    Removing and Installing Timing-Chain Sprockets
    85
    
    Checking Timing Chain for Wear
    86
  - Disassembling and Assembling Cylinder Head
    87
    
    Bore for Bucket Tappet
    87
    
    Removing Valves
    87
    
    Checking Valve Guide for Wear
    88
    
    Removing Valve Guide
    88
    
    Checking Valve Seat for Wear
    89
    
    Installing Valve Guide
    89
    
    Checking Valve for Wear
    90
    
    Installing Valve Stem Seal
    90
    
    Installing Valves
    91
  - Removing Cylinder
    91
  - Checking Cylinder
    91
  - Removing Piston
    92
  - Disassembling Piston
    92
  - Determining Clearance of Piston in Cylinder
    92
  - Determining Piston Ring Gaps
    93
  - Determining Piston Pin Clearance
    93
  - Assembling Pistons
    93
  - Removing Ignition Magnet
    93
  - Disassembling and Assembling Freewheel
    95
    
    Assembling Freewheel
    95
    
    Disassembling Freewheel
    95
  - Removing Clutch
    96
    
    Removing Clutch Plates
    96
    
    Removing Pressure Plate
    96
    
    Inspecting Oil Pump
    97
    
    Installing Oil Pump
    97
    
    Removing Oil Pump
    97
  - Removing Double Drive Gear
    98
  - Removing Crankshaft and Balancing Shaft
    98
    
    Checking Crankshaft for Wear
    99
  - Removing Compensating Gear
    99
  - Removing and Installing Crankshaft Gear
    99
  - Removing and Installing Gearbox Compensating Shaft Bearings
    100
  - Removing and Installing Grooved Ball Bearings of Gearbox Compensating Shaft
    101
    
    Removal
    101
    
    Installation
    102
- Assembling Engine
  
  103
  - Shimming Crankshaft
    103
  - Installing Double Drive Gear
    104
  - Installing Oil Pump Gears
    105
  - Installing Clutch
    106
    
    Installing Clutch Cage
    106
    
    Installing Driver
    106
    
    Installing Pressure Plate
    107
    
    Starter Motor
    107
  - Installing Piston
    109
  - Installing Cylinder
    110
  - Installing Cylinder Head
    110
- Installing Engine
  
  114
12 Engine Electrics

115
- Technical Data
  117
- Ignition Magneto
  119
- Ignition Magneto, Components
  120
- Removing Ignition Magnet
  121
- Installing Magnet Wheel
  122
- Installing Magnetic Ignition Trigger
  122
- Removing/Installing Ignition Trigger
  122
- Removing/Installing Stator
  122
- Removing/Installing or Dismantling Starter Motor
  123
- Remove the Intake Air Silencer Together with the Intake Air Pipe
  125
- Removing/Installing Coil
  125
- Replacing Ignition Lead
  125
- Replacing Spark Plug
  125
13 Fuel Preparation and Control

127
16 Fuel Tank and Lines

137
- Technical Data
  139
- Removing and Installing Fuel Tank
  141
- Removing Fuel Tank
  141
- Installing Fuel Tank
  143
- Removing and Installing Fuel Pump
  144
- Removing and Installing Roll-Over Valve
  144
- Replacing Fuel Filter
  144
- Removing and Installing Fuel-Evaporation Control Valve
  146
- [USA Version]
  146

BMW F 650 GS DAKAR - Rider's Manual (159 pages)

Brand: BMW | Category: Motorcycle | Size: 1.7 MB

Table of Contents

4
- 1 General Instructions
  7
  - Overview
    8
  - Abbreviations and Symbols
    8
  - Equipment
    9
  - Technical Data
    9
  - Currency
    9
General Views 2

11
- General View, Left Side
  13
- General View, Right Side
  15
- Underneath the Seat
  16
- Underneath the Trim Panel
  17
- Handlebar Fitting, Left
  18
- Handlebar Fitting, Right
  19
- Instrument Panel
  20
- Headlight
  22
Status Indicators 3

23
- Ors
  24
- Standard Status Indicators
  24
- Board Computer
  25
- Computer
  25
- Status Indicators with
  25
- Status Indicators with on
  25
- (Rdc)
  26
- Monitoring (RDC)
  26
  - Electronic Immobiliser
    29
- Standard Warnings
  26
- Status Indicators with Tyre Pressure
  26
- ABS Warnings
  31
- Warnings Issued by the On-Board
  31
  - Computer
    31
- Warnings Issued by the On-Board Computer
  31
- RDC Warnings
  34
  - Abs Fault
    34
  - Abs Deactivated
    34
- Anti-Theft Alarm Warnings
  39
Operation 4

41
- Ignition Switch and Steering Lock
  42
- Electronic Immobiliser EWS
  43
- Ews
  43
- Clock
  44
- Odometer and Tripmeters
  44
- On-Board Computer
  45
  - Average Speed
    46
  - Ambient Temperature
    46
  - Operating Stopwatch
    49
- (Reifendruck-Control)
  51
- Lights
  51
- Rdc
  51
- Tyre Pressure Monitoring (Reifendruck-Control) RDC
  51
- Turn Indicators
  52
- Hazard Warning Flashers
  53
- Emergency off Switch
  54
- Grip Heating
  54
- Switch)
  54
- BMW Motorrad ABS
  55
- Brakes
  56
- Clutch
  56
- Mirrors
  57
- Spring Preload
  57
- Damping
  58
- Tyres
  59
- Headlight
  60
- Seat
  61
- Helmet Holder
  62
Riding 5

63
- Safety Instructions
  64
  - Catalytic Converter
    65
- Checklist
  66
- Starting
  66
  - Starting Engine
    67
- Running in
  69
- Brakes
  70
- Riding Off-Road
  70
- Parking Your Motorcycle
  72
- Refuelling
  73
- Securing Motorcycle for Transporta
  74
- 6 Engineering Details
  77
  - Brake System with BMW
    78
  - Motorrad ABS
    78
    
    Motorrad Abs
    79
  - Tyre Pressure Monitoring RDC
    80
Accessories 7

83
- General Instructions
  84
- Power Socket
  84
- Luggage
  85
- Cases
  87
- Topcase
  90
Maintenance 8

93
- General Instructions
  94
- Toolkit
  94
- Engine Oil
  95
- Brake System
  96
- Brake Pads
  97
- Brake Fluid
  98
- Coolant
  100
- Clutch
  101
- Rims
  102
- Tyres
  102
- Chain
  103
- Wheels
  104
  - Remove the Front Wheel
    105
  - Installing Front Wheel
    106
  - Remove the Rear Wheel
    108
  - Installing Rear Wheel
    109
- Front-Wheel Stand
  110
- Bulbs
  111
- Air Filter
  118
- Jump Starting
  119
- Battery
  120
  - Installing Battery
    122

BMW F 650 GS DAKAR - Rider's Manual (157 pages)

Brand: BMW | Category: Motorcycle | Size: 3.06 MB

Table of Contents
6
1 General Instructions

9
- Overview
  10
- Abbreviations and Symbols
  10
- Equipment
  11
- Technical Data
  11
- Currency
  11
2 General Views

13
- General View, Left Side
  15
- General View, Right Side
  17
- Underneath the Seat
  18
- Underneath the Trim Panel
  19
- Handlebar Fitting, Left
  20
- Handlebar Fitting, Right
  21
- Instrument Cluster
  22
- Headlight
  23
3 Status Indicators

25
- Standard Status Indicators
  26
- Status Indicators with On-Board Computer OE
  27
- Status Indicators with Tyre-Pressure Monitoring (RDC) OE
  28
- Standard Warnings
  28
- Warnings Issued by the On-Board Computer OE
  33
- ABS Warnings OE
  34
- RDC Warnings OE
  36
  - Abs Fault
    36
  - Abs Deactivated
    36
- Anti-Theft Alarm Warnings OE
  42
4 Operation

43
- Ignition Switch and Steering Lock
  44
- Electronic Immobiliser
  45
- (Ews)
  45
- Electronic Immobiliser (EWS)
  45
- Clock
  46
- Odometer and Tripmeters
  46
- On-Board Computer OE
  47
  - Resetting Tripmeter
    47
  - Ambient Temperature
    48
  - Average Speed
    48
  - Average Consumption
    49
- Tyre Pressure Monitoring (Reifendruck-Control) RDC OE
  52
- Redline Warning
  52
- Lights
  53
- Turn Indicators
  54
- Hazard Warning Flashers
  55
- Emergency off Switch
  56
- Switch)
  56
- Emergency off Switch (Kill Switch)
  56
- Grip Heating OE
  57
- BMW Motorrad ABS OE
  57
- Clutch
  58
- Brakes
  58
- Mirrors
  59
- Spring Preload
  60
- Damping
  61
- Tyres
  62
- Headlight
  62
- Seat
  63
- Helmet Holder
  64
5 Riding

65
- Safety Instructions
  66
- Catalytic Converter
  67
- Checklist
  68
- Starting
  68
- Starting Engine
  69
- Running in
  71
- Riding Off-Road
  72
- Brakes
  72
- Parking Your Motorcycle
  74
- Refuelling
  75
6 Engineering Details

77
7 Accessories

83
- General Instructions
  84
- Power Socket
  84
- Luggage
  85
- Case OA
  87
- Topcase OA
  90
8 Maintenance

95
- General Instructions
  96
- Toolkit
  96
- Engine Oil
  97
- Brake System
  98
- Brake Pads
  99
- Brake Fluid
  100
- Coolant
  101
- Clutch
  102
- Tyres
  102
- Rims
  103
- Chain
  103
  - Adjusting Chain Tension
    104
  - Checking Chain Wear
    104
- Wheels
  105
  - Remove the Front Wheel
    106
  - Installing Front Wheel
    107
  - Removing Rear Wheel
    108
  - Installing Rear Wheel
    109
- Front-Wheel Stand
  110
- Bulbs
  112
- Air Filter
  118
- Jump Starting
  119
- Battery
  120

BMW F 650 GS DAKAR - Rider's Manual (155 pages)

Brand: BMW | Category: Motorcycle | Size: 2.23 MB

Table of Contents
6
1 General Instructions

9
- Overview
  10
- Abbreviations and Symbols
  10
- Equipment
  11
- Technical Data
  11
- Currency
  11
2 General Views

13
- General View, Left Side
  15
- General View, Right Side
  17
- Underneath the Seat
  18
- Underneath the Trim Panel
  19
- Handlebar Fitting, Left
  20
- Handlebar Fitting, Right
  21
- Instrument Panel
  22
3 Status Indicators

25
- Multifunction Display
  26
- Meaning of Symbols
  27
- Fuel Capacity
  27
- Warning and Telltale Lights
  28
- Service-Due Indicator
  29
- Kilometres Travelled after Fuel down
  29
- Down to Reserve
  29
  - To Reserve
    29
- Ambient Temperature
  30
- Tyre Pressures
  30
- Warnings
  30
  - Status Indicators
    33
  - Abs Fault
    37
  - Abs Deactivated
    37
4 Operation

41
- Ignition Switch and Steering Lock
  42
- Electronic Immobiliser EWS
  43
- Clock
  43
- Reading
  44
- Stopwatch
  45
- Operating Stopwatch
  46
- Lights
  47
- Turn Indicators
  48
- Hazard Warning Flashers
  48
- Emergency off Switch
  49
- Switch)
  49
- Grip Heating
  49
- BMW Motorrad ABS
  50
- Clutch
  51
- Brakes
  51
- Mirrors
  52
- Spring Preload
  53
- Damping
  54
- Tyres
  54
- Headlight
  55
- Seat
  56
- Securing Helmet to Motorcycle
  57
- Cycle
  57
5 Riding

59
- Safety Instructions
  60
- Checklist
  62
- Starting
  63
- Running in
  65
- Speed
  65
- Off-Roading
  66
- Brakes
  67
- Parking Your Motorcycle
  68
- Refuelling
  69
- Secure the Motorcycle for Transport
  70
- Transportation
  70
6 Engineering Details

73
- Brake System with BMW
  74
- Motorrad ABS
  74
- Motorrad Abs
  75
- Tyre Pressure Monitoring RDC
  76
7 Accessories

79
- General Instructions
  80
- Power Sockets
  80
- Luggage
  81
- Case
  81
- Topcase
  84
8 Maintenance

89
- General Instructions
  90
- Toolkit
  90
- Engine Oil
  91
- Brake System
  92
- Coolant
  97
- Clutch
  97
- Rims and Tyres
  98
- Chain
  99
- Checking Chain Wear
  100
- Wheels
  101
  - Removing Front Wheel
    102
  - Installing Front Wheel
    103
  - Remove the Rear Wheel
    105
  - Installing Rear Wheel
    106
- Front-Wheel Stand
  107
- Bulbs
  108
- Body Panels
  115
- Air Filter
  116
- Jump Starting
  117
- Battery
  118
  - Installing Battery
    120
  - Removing Battery
    120

BMW F 650 GS DAKAR - Manual (88 pages)

Brand: BMW | Category: Motorcycle | Size: 7.17 MB

BMW F 650 GS DAKAR - Rider's Manual (88 pages)

Brand: BMW | Category: Motorcycle | Size: 7.22 MB

BMW F 650 GS DAKAR - Manual (89 pages)

Brand: BMW | Category: Motorcycle | Size: 6.47 MB

BMW F 650 GS DAKAR - Brochure (11 pages)

Enduro

Brand: BMW | Category: Motorcycle | Size: 1.5 MB

BMW F 650 GS DAKAR - Brochure (8 pages)

Brand: BMW | Category: Motorcycle | Size: 2 MB

BMW F 650 GS DAKAR - Brochure (8 pages)

Brand: BMW | Category: Motorcycle | Size: 2 MB

BMW F 650 GS DAKAR - Brochure (5 pages)

Brand: BMW | Category: Motorcycle | Size: 1.45 MB

BMW F 650 GS DAKAR - Brochure (5 pages)

Brand: BMW | Category: Motorcycle | Size: 1.45 MB

BMW F 650 GS DAKAR - Brochure (5 pages)

Brand: BMW | Category: Motorcycle | Size: 2.27 MB

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BMW F 650 GS DAKAR - Manuals

Table of Contents

Table of Contents

Table of Contents

>> Continuation

Table of Operating Fluids

Tightening Torques

32 Steering

33 Rear Wheel Drive

34 Brakes

36 Wheels and Tyres

Frame

51 Equipment

61 General Electrical Equipment

62 Instruments

63 Lights

Key to Maintenance Intervals

Reading the Fault Code Memory with the Moditec

Changing the Engine Oil and Oil Filter Element

Checking Coolant, Topping up if Necessary

Changing Coolant

Changing Oil in Telescopic Forks

Checking and Adjusting Valve Clearances

Emptying Drain Hose from Intake Air Silencer

Replacing Air Cleaner Element

Replacing Spark Plugs

Replacing Fuel Filter

Checking Clutch Play, Adjusting if Necessary

Checking Wheel Spoke Tension, Adjusting if Necessary

Checking Brake Pads and Discs for Wear, Replacing if Necessary

Checking the Brake Fluid Level and Topping up if Necessary

Checking Operation of Brake System and Freedom from Leaks, Repairing/ Replacing if Necessary

Changing Brake Fluid

Replacing Primary Sealing Boot, Front Brake Master Cylinder

Replacing Primary Sealing Boot, Rear Brake Master Cylinder

Inspecting Front and Rear Wheel Bearings, Replacing if Necessary

Checking Chain, Chainwheel and Chain Sprocket, Replacing if Necessary

Checking Chain Tension, Adjusting if Necessary

Checking Battery Acid Level, Adding Distilled Water if Necessary

Replacing if Necessary

Checking and Adjusting Steering Head Bearing Play

Cleaning and Greasing the Battery Terminals, if Necessary

Checking and Adjusting Steering Head Bearing Play

Replacing if Necessary

Greasing the Side and Main Stands and the Brake Pedal Lever

Checking Security of Threaded Fasteners

Final Inspection with Road Safety and Functional Check

11 Motor

Technical Data

Sectional View of Engine

Engine Oil Circuit

Valve Gear

Valves, Components

Oil Pumps, Components

Removing Cylinder, Engine Installed

Removing Engine

Lowering Engine

Disassembling Engine

Assembling Engine

Installing Engine

12 Engine Electrics

13 Fuel Preparation and Control

16 Fuel Tank and Lines

Table of Contents

Table of Contents

General Views 2

Status Indicators 3

Operation 4

Riding 5

Accessories 7

Maintenance 8

Table of Contents

1 General Instructions

2 General Views

3 Status Indicators

4 Operation

5 Riding

6 Engineering Details

7 Accessories

8 Maintenance