Installing Countershaft For Starter Motor; Installing Pressure Plate - BMW F 650 GS Repair Manual

Installing pressure plate

•
Insert the plates, starting with a steel plate. Insert
steel and lined plates alternately.
L
Note:
Insert the topmost plate (identified by a black spot)
in the offset groove of the clutch cage.
4
1
•
Install pressure plate (2).
L
Note:
All springs (3) must be renewed after each clutch
repair.
•
Install springs (3).
•
Uniformly tighten screws (4) with washers (5) in
diagonally opposite sequence.
•
Fit gasket.
•
Position thrust head (1) correctly in relation to the
releaser shaft and hold temporarily in position
with grease.
•
Align splines on water pump driven gear with
driving gear on balancing shaft.
•
Fit left engine cover and install securing screws.
L
Note:
Always replace selector shaft seal in clutch cover.
•
Install selector shaft sealing ring in clutch cover
with sliding sleeve, BMW No. 21 4 620, and drift,
BMW No. 21 4 630.
X
Tightening torque:
Pressure plate to driver ................................ 10 Nm
Engine cover, left ......................................... 10 Nm
5
3
2
F110590
Installing countershaft for
11 26 500
starter motor
•
Turn engine in assembly fixture so that magnet
side is uppermost.
10
9
8
7
6
L
Note:
Oil the bearing bushing for freewheel gear (6) and
the straight pins.
•
Slide freewheel gear (6) with the press-fit bearing
bushing onto the crankshaft.
•
Push intermediate starter gear (7) on to the
straight pin.
•
Engage double gear (9) on locating pin.
•
Install spacer sleeve (10) and thrust washer (8).
E110360
11.47