Removing double drive gear
2
1
L
Note:
Retaining screw (arrow) must be installed.
•
Remove hex nut (1).
•
Press chain guide (2) to rear of engine block.
•
Pull off double drive gear with timing chain.
Removing crankshaft and bal-
11 21 001
ancing shaft
•
Lever out water-pump drive gear (3) with a
screwdriver.
•
Remove needle roller.
•
Swivel engine in assembly fixture so that magnet
side is uppermost.
•
Remove all fasteners on engine block.
•
Remove oil filter and unfasten two fasteners for
engine block in base.
11.38
•
Swivel assembly fixture so that clutch side is
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uppermost.
•
Remove knurled nuts (4).
e
Important:
Do not tilt engine housing: this can cause damage
to bearing shell.
•
Lift off left half of engine block, tapping the main-
shaft, countershaft and balancing shaft alter-
nately with light blows of a plastic-faced
hammer, so that these remain in the magnet
side.
•
Screw knurled nut on to engine support with
spacer.
3
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•
Align marks (7) on balancing shaft and crank-
shaft (5) with mark on housing (6).
4
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5
6
7
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