Installing Clutch; Installing Clutch Cage; Installing Driver - BMW F 650 GS Repair Manual

4
3
1

Installing clutch

21 21 000

Installing clutch cage

•
Place thrust washer (1) on countershaft.
•
Coat needle sleeves (3, 5) with oil and install,
with the small sleeve (5) down.
•
Insert O-ring (2) into groove under splines.
•
Install clutch cage (4); gears must all be in mesh.
•
Install thrust washer (6) and press it against the
O-ring until it is firmly seated and does not spring
back.

Installing driver

•
Insert driver (7) and coat internal splines with
Optimoly MP 3.
•
Fit retaining washer (8); it must engage securely.
•
Clean threads of countershaft and hexagon
nut (9), coat threads with Loctite 243 and
install nut.
11.46
6
5
2
•
•
X
Driver to countershaft
(clean thread + Loctite 243)........................ 140 Nm
8
7
Insert locating ring, BMW No. 21 4 600.
Tighten hex nut and bend tabs of retaining
washer (8).
Tightening torque:
9
E110430
21 4 600
E110260