Avery Dennison ALS 204 Label Applicator Manuals

Avery Dennison ALS 204 Label Applicator Manuals

Manuals and User Guides for Avery Dennison ALS 204 Label Applicator. We have 5 Avery Dennison ALS 204 Label Applicator manuals available for free PDF download: Service And Installation Manual, User Manual, Operating Instructions Manual, Installation Manual

Avery Dennison ALS 204 Service And Installation Manual

Avery Dennison ALS 204 Service And Installation Manual (224 pages)

Brand: Avery Dennison | Category: Label Maker | Size: 8 MB

Table of Contents

Table of Contents
3
1 Please Observe the Following

6
2 Technical Data

15
- Specifications
  15
- Characteristics
  15
- Labels
  15
- Label Sensor
  15
- Power Supply
  15
- Electronics
  16
- Interfaces
  16
- Internal Interfaces
  16
- Status Messages, Test Functions, Product
  16
  - Profiles
    16
- Dimensions
  17
- Environmental Conditions
  17
- Integration
  17
- Certificates
  17
- Dimension Diagrams
  18
- Performance Data
  20
- Label Rate
  20
- Calculation Sheet for Performance Diagrams
  21
- Dispensing Speed over Duration V(T)
  23
- Dispensing Speed over Length V(X)
  24
- Dispensed Label Length over Duration X(T)
  25
- Performance Matrix (als 256)
  26
3 Installation and Deinstallation

28
4 Functions

57
- Function Menu
  57
- Overview
  57
- Notes on the Description of Functions
  59
- LABEL SETUP Menu
  59
- MACHINE SETUP Menu
  60
- INTERFACE para Menu
  65
- Signal Interface
  67
- SERVICE/DIAGNOS. Menu
  71
- SERVICE DATA Menu
  73
5 Operation

75
- Automatic Dispensing Speed Adjustment
  75
- Principle of Operation
  75
- Mounting the Rotary Encoder
  76
- Entering the Rotary Encoder Resolution
  77
- Entering the Diameter of the Measuring
  77
  - Wheel
    77
- Entering the Rotary Encoder Type
  77
- Example: Entering the Values for the Recommended Rotary Encoder
  78
- Calibrating the Belt Speed
  78
- Calculation Scheme for the Automatic Dispensing Speed Adjustment
  79
- Tandem Operation
  81
- Overview
  81
- Prerequisites
  82
- Setting up Tandem Operation
  83
- Applicator Operation
  89
- Function
  89
- System Requirements
  89
- Assembly and Operation
  89
6 Enhanced Functions

90
- Access Via a Web/Ftp Server
  90
- Web Server
  90
- FTP Server
  94
- Loading Firmware
  95
- Loading from Memory Card
  95
- Download Via Data Interface
  95
- Saving / Loading a Configuration
  97
- Applications
  97
- Saving Onto a Memory Card
  97
- Loading from Memory Card
  98
- Automatic Loading
  98
- Loading a Configuration Via the Data
  99
  - Interface
    99
- Interface Commands
  104
- Reference Table
  104
- Immediate Commands
  105
- Forced Bootloader Start
  111
- Diagnose Dump
  112
- Storing Diagnosis Data
  112
- Reading out Via Serial Interface
  113
- Storing on CF Card
  115
7 Electronics Description

116
- Wiring Diagrams
  116
- Block Diagram
  119
- Electronics Components
  120
- Als 20X
  120
- Als 256
  121
- Circuit Boards
  122
- CPU Board
  122
- Motor Driver Board
  127
- Operator Panel Board
  129
- Applicator Interface
  131
- Power Supplies / Transformer
  137
- Power Supply als 20X
  137
- Transformer als 20X
  139
- Power Supply als 256
  140
- Signal Interface
  141
- General Notes
  141
- Circuit Diagrams for Signal Inputs
  141
- Signals for Applicator Connection
  142
- Applicator Type <--> Signals
  143
- Signal Wave Forms of Applicator Signals
  144
- Signals for PLC Connection
  152
- Impact of the Inhibit Signal
  154
- Data Interfaces
  157
- Rs 232
  157
- Connection for External Operator Panel
  157
- Ethernet
  158
- Integration of the Ethernet Interface
  158
- Applicator Interface (Option)
  160
- Important Notes
  160
- Circuit Diagrams for Signal Inputs
  160
- Circuit Diagrams for Signal Inputs
  161
- Power Outputs
  161
- Pin Assignment for Applicator Connection
  162
  - Connection
    164
  - Connection
    166
- Signal-Leds
  167
- Signal Wave Forms
  167
8 Fault Description

168
- Types of Status Messages
  168
- Error Messages
  168
- Warnings
  168
- Setting Back a Warning
  168
- General Software Errors
  168
- List of Warnings
  168
- List of Error Messages
  169
9 Repair

178
- Tests
  178
- Sensor Test
  178
- Initial State
  180
- Power Supply als
  180
- Power Supply Functions
  180
- Checking Output Voltages
  181
- Troubleshooting
  183
- Checking the Power Supply
  185
- Opening the Casing
  186
- Removing the Dust/Splash Guard
  186
- For Machines Held in Place by Side Plate or Base Plate
  188
- For Machines Held from the Rear Side
  189
- Unwind Unit
  190
- Expanding Mandrel
  190
- Brake
  192
- Dancer Arm
  194
- Feed Unit
  205
- Feed Roller Unit
  205
- Drive
  207
- Pressure Roller
  210
- Rewind Unit
  213
- Expanding Mandrel
  213
- Dancer Arm
  215
- Drive
  221

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Avery Dennison ALS 204 User Manual

Avery Dennison ALS 204 User Manual (68 pages)

Label Dispenser

Brand: Avery Dennison | Category: Label Maker | Size: 2 MB

Table of Contents

Table of Contents
3
1 Please Note

5
- General Notes
  5
- Validity and Binding Effect of this Manual
  5
  - Contents
    5
  - Technical Status
    5
  - Liability
    5
  - Copyright
    6
  - Manufacturer
    6
- Illustrations and Descriptions
  7
  - Signs and Symbols
    7
  - Dangers and Risk Notes
    7
  - Figures
    7
  - Button Symbols
    7
  - Functions
    7
  - Supplementary Information
    7
- Safety Instructions
  8
- Information and Qualifications
  8
- Operational Safety of the Unit
  10
- Before Beginning Production
  13
  - Due Diligence of the Operating Company and the Service Technician
    13
  - Due Diligence of the User
    13
- Warning Notes on the Unit
  14
2 Product Description

15
- Overview
  15
- Components
  15
- Control Panel
  17
  - Operating LED
    17
  - Error LED
    17
  - LCD Display
    17
  - Buttons
    17
  - Language
    17
- Connection Arrangement
  18
  - Connections on the Back of the Device
    18
  - Sensor Connections
    19
- Mode of Operation
  20
- Technical Specifications
  21
  - Characteristics
    21
  - Labels
    21
  - Label Sensor
    21
  - Power Supply
    21
  - Electronics
    22
  - Interfaces
    22
  - Internal Interfaces
    22
  - Status Messages, Test Functions, Product Profiles
    22
  - Dimensions
    23
  - Ambient Conditions
    23
  - Integration
    23
  - Certificates & Markings
    23
- Design Models
  24
  - Right-Handed Version
    24
  - Left-Handed Version
    24
- Options
  25
  - External Control Panel
    25
  - Fixed Dispensing Edge
    25
  - Swivelling Dispensing Edge
    25
  - Spring-Loaded Dispensing Edge
    25
  - Pneumatic Dispensing Edge
    26
  - V-Shape Dispensing Edge
    26
  - Adjustable Dispensing Edge Holder
    26
  - Outer Diameter Control Sensor
    27
  - Dust/Splash Guard
    27
  - Additional Material Guide Disk
    27
  - Capacitive Label Sensor
    28
  - Printer
    28
  - Applicator
    28
  - Applicator Interface
    28
  - Narrow Label Spring Kit
    28
- Operating Modes
  29
- Dispensing Mode
  29
- Configuration Mode
  31
  - Function of the Double-Arrow Button
    31
  - Menus
    31
  - Functions
    32
- Function Descriptions
  33
- Overview of Functions
  33
- Notes
  35
  - Function Descriptions
    35
  - Quick Setting
    35
- LABEL SETUP Menu
  35
- MACHINE SETUP Menu
  36
3 Before Operation

38
4 Operation

47
- Start-Up and Shutdown
  47
- Turning on the Unit
  47
- Starting Label Dispensing
  47
  - Dispensing with a Product Sensor
    47
  - Dispensing Without a Product Sensor
    47
- Stopping/Continuing the Dispensing Process
  47
- Configuration and Monitoring
  48
- Function Menu Settings
  48
  - Label Pitch
    48
  - Label Stop Position
    48
  - Dispensing Speed
    49
  - Suppressing Start Signals
    50
  - Label Position on the Product
    50
- Monitoring Functions
  51
  - Material End / Roll Diameter
    51
  - Missing Labels
    52
  - Material Tear
    52
  - Rewinder Full
    53
- Using Product Profiles
  54
- What Are Product Profiles
  54
- Loading a Product Profile
  54
- Storing a Product Profile
  54
  - Selecting the Memory Location
    54
  - Entering Profile Names
    54
- Deleting a Product Profile
  55
5 After Operation

56
- Maintenance and Cleaning
  56
- Replacing Fuses
  56
- Cleaning Agents
  57
- Regular Maintenance
  58
  - Removing Paper Debris
    58
  - Deflexion Rollers
    58
  - Rubber Rollers
    58
  - Renewal of the Dust Filter Liner (als 256)
    58
6 Operational Failures

59
- Status Messages
  59
- Types of Status Messages
  59
  - Error Messages
    59
  - Warnings
    59
- List of Warnings
  59
- List of Error Messages
  60
EC Declarations

64
- EC Declaration of Conformity
  64
- EC Declaration of Incorporation
  65
Appendix Regarding the Declaration of Incorporation

66

Avery Dennison ALS 204 User Manual

Avery Dennison ALS 204 User Manual (62 pages)

Label Dispenser

Brand: Avery Dennison | Category: Label Maker | Size: 1 MB

Table of Contents

Table of Contents
3
1 Please Note

5
2 Product Description

12
- Overview
  12
- Components
  12
- Control Panel
  14
  - Operating LED
    14
  - Error LED
    14
  - LCD Display
    14
  - Buttons
    14
  - Language
    14
- Connection Arrangement
  15
  - Connections on the Back of the Device
    15
  - Sensor Connections
    16
- Mode of Operation
  17
- Technical Specifications
  18
  - Characteristics
    18
  - Labels
    18
  - Label Sensor
    18
  - Power Supply
    18
  - Electronics
    19
  - Interfaces
    19
  - Internal Interfaces
    19
  - Status Messages, Test Functions, Product Profiles
    19
  - Dimensions
    20
  - Environmental Conditions
    20
  - Integration
    20
  - Certificates
    20
- Design Models
  21
  - Right-Handed Version
    21
  - Left-Handed Version
    21
- Options
  22
  - External Control Panel
    22
  - Fixed Dispensing Edge
    22
  - Swivelling Dispensing Edge
    22
  - Spring-Loaded Dispensing Edge
    22
  - Pneumatic Dispensing Edge
    23
  - V-Shape Dispensing Edge
    23
  - Adjustable Dispensing Edge Holder
    23
  - Outer Diameter Control Sensor
    24
  - Dust/Splash Guard
    24
  - Additional Material Guide Disk
    24
  - Capacitive Label Sensor
    25
  - Printer
    25
  - Applicator
    25
  - Applicator Interface
    25
  - Narrow Label Spring Kit
    25
- Operating Modes
  26
- Dispensing Mode
  26
- Configuration Mode
  28
  - Function of the Double-Arrow Button
    28
  - Menus
    28
  - Operating Modes
    28
  - Functions
    29
- Function Descriptions
  30
- Overview of Functions
  30
- Notes
  32
  - Function Descriptions
    32
  - Quick Setting
    32
- LABEL SETUP Menu
  32
- MACHINE SETUP Menu
  33
3 Before Operation

34
- Electrical Connections
  34
- Power Supply Connection
  34
- Connecting Sensors
  36
- Inserting Label Material
  37
- Prerequisites
  37
- Inserting a Label Roll
  38
- Threading the Label Roll
  39
- Mechanical Settings
  42
- Adjusting the Unwinder's Core Diameter
  42
- Positioning the Pressure Roller
  42
- Positioning the Label Sensor
  43
- Setting the Dancer Arm Restoring Force
  43
4 Operation

44
- Start-Up and Shutdown
  44
- Turning on the Unit
  44
- Starting Label Dispensing
  44
  - Dispensing with a Product Sensor
    44
  - Dispensing Without a Product Sensor
    44
- Stopping/Continuing the Dispensing Process
  44
- Configuration and Monitoring
  45
- Function Menu Settings
  45
  - Label Pitch
    45
  - Label Stop Position
    45
  - Dispensing Speed
    46
  - Suppressing Start Signals
    46
  - Label Position on the Product
    47
- Monitoring Functions
  48
  - Material End / Roll Diameter
    48
  - Missing Labels
    49
  - Material Tear
    49
- Using Product Profiles
  50
- What Are Product Profiles
  50
- Loading a Product Profile
  50
- Storing a Product Profile
  50
  - Selecting the Memory Location
    50
  - Entering Profile Names
    50
- Deleting a Product Profile
  51
5 After Operation

52
- Maintenance and Cleaning
  52
- Replacing Fuses
  52
- Cleaning Agents
  53
- Regular Maintenance
  54
  - Removing Paper Debris
    54
  - Renewal of the Dust Filter Liner (als 256)
    54
6 Operational Failures

55
- Status Messages
  55
- Types of Status Messages
  55
  - Error Messages
    55
  - Warnings
    55
- List of Warnings
  55
- List of Error Messages
  56
7 Appendix

60
- Ec Declaration of Conformity
  60
- Avery Dennison Deutschland Gmbh Ohmstrasse
  60

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Avery Dennison ALS 204 Operating Instructions Manual

Avery Dennison ALS 204 Operating Instructions Manual (58 pages)

Label Dispenser

Brand: Avery Dennison | Category: Label Maker | Size: 1 MB

Table of Contents

Table of Contents
3
1 Please Note

5
2 Product Description

12
- Overview
  12
- Components
  12
- Control Panel
  14
  - Operating LED
    14
  - LCD Display
    14
  - Error LED
    14
  - Buttons
    14
  - Connections on the Back of the Device
    15
- Connection Arrangement
  15
  - Sensor Connections
    16
- Mode of Operation
  17
- Technical Specifications
  18
  - Characteristics
    18
  - Labels
    18
  - Label Sensor
    18
  - Power Supply
    18
  - Electronics
    19
  - Interfaces
    19
  - Internal Interfaces
    19
  - Status Messages, Test Functions, Product Profiles
    19
  - Dimensions
    20
  - Environmental Conditions
    20
  - Integration
    20
  - Certificates
    20
- Design Models
  21
  - Right-Handed Version
    21
  - Left-Handed Version
    21
- Options
  22
  - External Control Panel
    22
  - Fixed Dispensing Edge
    22
  - Swivelling Dispensing Edge
    22
  - Spring-Loaded Dispensing Edge
    22
  - Pneumatic Dispensing Edge
    23
  - V-Shape Dispensing Edge
    23
  - Adjustable Dispensing Edge Holder
    23
  - Outer Diameter Control Sensor
    24
  - Printer
    24
  - Applicator
    24
  - Applicator Interface
    24
  - Dust/Splash Guard
    24
- Operating Modes
  25
- Dispensing Mode
  25
- Configuration Mode
  27
  - Function of the Double-Arrow Button
    27
  - Menus
    27
  - Functions
    28
  - Function Descriptions
    29
- Function Overview
  29
- Notes on Function Descriptions
  31
- LABEL SETUP Menu
  31
- MACHINE SETUP Menu
  31
- SERVICE DATA Menu
  32
  - MODULE FW VERS. Submenu
    32
  - OPERATIONAL DATA Submenu
    32
  - POWER SUPPLY DATA Submenu
    32
  - CPU BOARD DATA Submenu
    32
  - DISPLAY DATA Submenu
    32
  - CF CARD SLOT Submenu
    32
  - PERIPHERAL DATA Submenu
    32
  - MEMORY DATA Submenu
    32
3 Before Operation

33
- Electrical Connections
  33
- Power Supply Connection
  33
  - Checking the Power Supply Setting
    34
  - Connecting the Power Cable
    34
- Connecting Sensors
  35
- Inserting Label Material
  36
- Prerequisites
  36
- Inserting a Label Roll
  37
- Threading the Label Roll
  38
- Adjusting the Unwinder's Core Diameter
  41
- Positioning the Pressure Roller
  41
- Positioning the Label Sensor
  42
- Start-Up and Shutdown
  43
- Turning on the Unit
  43
- Starting Label Dispensing
  43
- Stopping the Dispensing Process
  44
- Configuration and Monitoring
  45
- Function Menu Settings
  45
  - Label Pitch
    45
  - Label Stop Position
    45
  - Dispensing Speed
    46
  - Label Position on the Product
    47
- Monitoring Functions
  48
  - Missing Labels
    48
  - Material End
    48
  - Material Tear
    48
  - Using Product Profiles
    49
- What Are Product Profiles
  49
- Loading a Product Profile
  49
- Storing a Product Profile
  49
  - Selecting the Memory Location
    49
  - Entering Profile Names
    49
- Deleting a Product Profile
  50
5 After Operation

51
- Maintenance and Cleaning
  51
- Replacing Fuses
  51
- Cleaning Agents
  52
- Regular Maintenance
  53
  - Removing Paper Debris
    53
  - Renewal of the Dust Filter Liner (als 256)
    53
6 Operational Failures

54
- Error Messages
  54
- Reporting Errors
  54
- List of Error Messages
  54
- Avery Dennison Deutschland Gmbh Ohmstrasse
  57

Avery Dennison ALS 204 Installation Manual

Avery Dennison ALS 204 Installation Manual (43 pages)

Labeller

Brand: Avery Dennison | Category: Printer | Size: 2 MB

Table of Contents

Table of Contents
3
Please Observe the Following
4
General Information
4
Validity and Applicability of this Manual
4
Contents
4
Technical State
4
Liability
4
Copyright Notice
4
Manufacturer
4
Conventions and Information
5
Explanation of Symbols
5
Warnings Concerning Dangers and Risks
5
Illustrations
5
Symbols for Keys
5
Functions
5
Supplemental Information
5
Notes on Installation and Repair Work
6
General Information
6
Environmental Protection
6
Rules for Electromagnetic Compatibility
7
Safety Instructions
8
Information and Qualifications
8
Qualification
8
Pay Attention to the Information
9
Information Must be Made Available
9
Machine Operating Safety
10
Installation, Maintenance
10
Protection Measures in Applicator Mode
10
After All Servicing or Repair Work
10
Safe Operation
11
Protect against Injuries that Can Result from Electrical Current
11
Protection against Injuries that Can Result from Mechanical Actions
12
Installation and Deinstallation
13
Unpacking, Assembling and Connecting the Machine
13
Transport
13
Unpacking
13
Setting up
14
For Machines Held from the Rear Side
15
Holding Machine in Place by Side Plate or Base Plate
17
Attaching the Dispensing Edge
18
L-Shaped Dispensing Edge
18
V-Shaped Dispensing Edge
19
Adjustable Dispensing Edge Holder
19
Connecting to the Mains Power Supply
20
Checking the Supply Voltage Setting
21
Plugging in the Power Lead
22
Connecting the External Operator Panel
23
Mounting the External Operator Panel
23
Connecting the Sensors
24
Photoelectric Label Sensor
24
Connecting the Photoelectric Sensor
24
Pin Assignment
24
Connection Diagram
25
Adjusting the Avery Sensor
26
Switching the Avery Sensor - PNP/NPN
27
Adjusting the Wenglor Photoelectric Sensor Automatically
28
Adjusting the Wenglor Photoelectric Sensor Manually
28
Alternative Label Sensor
29
Connecting the Sensor
29
Pin Assignment
29
Connection Diagram
30
Example: Capacitive Label Sensor
30
Changing Light/Dark Switching at the Product Sensor or the Alternativ Label Sensor
32
Gen. 1
32
Gen. 2
33
Photoelectric Product Sensor
34
Connecting the Photoelectric Sensor
34
Pin Assignment
34
Connection Diagram
34
Photoelectric Roll Diameter Sensor
35
Installing
35
Connecting the OD Sensor
36
Pin Assignment
36
Connection Diagram
36
Enabling
37
Setting the Roll Diameter
37
Function Test
38
Rotary Encoder
39
Requirements for Rotary Encoder
39
Connecting the Rotary Encoder
40
Connection Diagram
40
Decommissioning, Dismantling, Disposal
41
Take the Machine out of Operation
41
Dismantling the Machine
41
Machine Disposal
41

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