Bushing Service; Removal And Installation - Polaris Sportsman 700 Efi 2005 Service Manual

EBS DRIVE CLUTCH

BUSHING SERVICE

SPECIAL TOOL REQUIREMENTS - - EBS
CLUTCH BUSHING REMOVAL AND
INSTALLATION
Tool Kit PN 2201379 - - contents of this kit include:
Item Qty Part Description
A/B 1 EBS Puller Tool
C 1 EBS Puller Nut
D 1 EBS Main Adapter 5132029
E 1 EBS Bushing
Removal Tool
1 Instructions
Also required:
Bushing Replacement Kit (PN 2871226)
Piston Pin Puller (PN 2870386)
OPTIONAL KIT - - PN 2871025 - - Includes the
above listed tools and is for all clutches.
Special Tool NOTE: Sportsman 800 EFI Drive
Clutch requires Bushing
PA- -47336. Order from Polaris tool supplier SPX
1- -800- -328- -6657.

REMOVAL AND INSTALLATION

INSTRUCTIONS
Special Tool NOTE: Bushings are installed at the
factory using Loctitet 609.
bushings it will be necessary to apply heat evenly to
the area around each bushing. Clean all residual
Loctite from bushing bore prior to installing new
bushing.
EBS Drive Clutch Moveable Sheave
Bushing Removal
1. Remove clutch as outlined previously in this
chapter.
2. Install handle end of Piston Pin Puller (PN
2870386) securely into bench vise and lightly
grease puller threads.
3. Remove nut from puller rod and set aside.
4. Install puller adapter (Item 10 from kit PN
2871226).
Part No
5132027
5132501
5132028
9915111
Removal Tool
In order to remove
5. Install main adapter (Item D) onto puller.
Puller Tool (A/B)
Side "A" toward
sheave
Main Adapter
(D)
6. With towers pointing toward the vise, slide sheave
onto puller rod.
7. Install removal tool (Item A/B) into center of
sheave with "A side" toward sheave. 800 EFI
Clutch - - Use Bushing Tool PA- -47336.
8. Install nut (C) onto end of puller rod and hand
tighten. Turn puller barrel to increase tension on
sheave if needed. Using a hand held propane
torch, apply heat around outside of bushing until
tiny smoke tailings appear.
9. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
10. Remove nut from puller rod and set aside.
11. Pull bushing removal tool and adapter from puller
rod. Remove bushing from tool and discard.
CLUTCH
Nut (C)
Puller Adapter (10)
Piston Pin
Puller
6.19