Polaris Sportsman 700 Efi 2005 Service Manual page 68

ENGINE
700/800 EFI ENGINE SERVICE DATA
Cylinder / Piston / Connecting Rod
Piston Piston ring installed
Ring g g p gap
Standard clearance
piston ring to ring p g
groove
Connect-
Connecting rod small end ID
ing Rod g
Connecting rod small end ra-
dial clearance
Connecting rod big end side Connecting rod big end side
clearance
Connecting rod big end radial Connecting rod big end radial
clearance
Crankshaft Crankshaft runout limit
KEY - Std: Standard; OS: Oversize; ID: Inner Diameter; OD: Outer Diameter; Mag: Magneto Side;
PTO: Power Take Off Side
3.14
Top ring
Std 0.0059-- 0.0138"
(0.15 ± 0.35 mm)
Limit
> 15% Leakdown
Second
Std 0.0098 -- 0.0197"
ring g
(0.25 ± 0.50 mm)
Limit
> 15% Leakdown
Oil ring
Std 0.0196" ± .00984"
(0.50 ± 0.25 mm)
Limit
> 15% Leakdown
Top ring
Std 0.0024" ± 0.0008I
g
(0.060 ± 0.020 mm)
Limit
> 15% Leakdown
Second
Std 0.0028" ± 0.0008I
ring g
(0.070 ± 0.020 mm)
Limit
> 15% Leakdown
.789 -- .78841"
(20.030 -- 20.015 mm)
Std 0.00098" ± 0.00039"
(0.025 ± 0.010 mm)
Limit 0.01181" ± 0.00591" (0.30
± 0.15 mm)
Limit 0.00015" ± 0.00006"
(0.0038 ± 0.0015 mm)
0.00236" (0.060 mm)
EFI Engine No.
EH680OLE
0.0059 -- 0.0138"
(0.15 ± 0.35 mm)
> 15% Leakdown
0.0098 -- 0.0197"
(0.25 ± 0.50 mm)
> 15% Leakdown
0.0196" ± .00984"
(0.50 ± 0.25 mm)
> 15% Leakdown
0.0024" ± 0.0008I
(0.060 ± 0.020 mm)
> 15% Leakdown
0.0028" ± 0.0008I
(0.070 ± 0.020 mm)
> 15% Leakdown
.7096" ± 0.0003
(18.023± .008 mm)
Same
Same
Same
Same
EFI Engine No.
EH780OLE