Engine Installation Notes - Polaris Sportsman 700 Efi 2005 Service Manual

21. Remove the engine from the left side of the frame.
NOTE: Use caution when lifting the engine out of
frame. Use an engine lift or other means if the engine
is too heavy to be lifted manually.
22. For engine installation, reverse procedures.

ENGINE INSTALLATION NOTES

After the engine is installed in the frame, review this
checklist and perform all steps that apply:
General Items
1. Install previously removed components using
new gaskets, seals, and fasteners where
applicable.
2. Perform regular checks on fluid levels, controls,
and all important areas on the vehicle as outlined
in the daily pre-ride inspection checklist (refer to
Chapter 2 or the Owner's Manual).
PVT System
1. Adjust center distance of drive and driven clutch.
(Chapter 6)
2. Adjust
deflection. (Chapter 6)
3. Clean clutch sheaves thoroughly and inspect inlet
and outlet ducts for proper routing and sealing.
(Chapter 6)
Transmission
1. Inspect transmission operation and adjust linkage
if necessary. Refer to Chapter 2 and Chapter 8.
Exhaust
1. Replace exhaust gaskets. Seal connections with
high temp silicone sealant.
F
2. Check to be sure all springs are in good condition.
Bleed Cooling System
NOTE: This cooling system contains vent lines to
help purge trapped air during filling. Refer to Page
3.15 for hose routing. Bleeding generally should not
be necessary.
1. Remove radiator cap and slowly add coolant to
the bottom of filler neck.
2. Fill coolant reservoir tank to full mark.
3. Install radiator cap and gently squeeze coolant
hoses to force any trapped air out of system.
4. Again, remove radiator cap and slowly add
coolant to the bottom of fill neck if needed.
5. Start engine and observe coolant level in the
radiator.
necessary.
engine to operating temperature. After engine is
cool, check level in reservoir tank and add coolant
if necessary.
NOTE: Should the reservoir tank become empty, it
will be necessary to refill at the radiator and repeat the
bleeding procedure.
clutch offset, alignment,
Allow air to purge and top off as
Reinstall radiator cap and bring
ENGINE
and belt
3.17