Polaris Sportsman 700 Efi 2005 Service Manual page 286

ELECTRICAL
HEADLIGHT HOUSING
REPLACEMENT
1. Remove three Phillips screws on the headlight
pod.
2. Disconnect instrument cluster harness (A) and
work light switch (B).
A
3. Unplug headlamp harness (C).
C
4. Remove O-Ring (D) from headlight pivot pins.
(Both Sides)
D
10.30
5. Pull the headlight housing up to release from the
locking tabs.
B
6. Lift the adjusting knob up to remove from the
locking tabs.
7. Carefully pull the assembly up and out of pod.
8. Reverse the steps to install the new housing and
reassemble the pod.
NOTE: The distance from the headlamp parting line
to the end of the adjustment knob stop is 5 1/8, (13
cm). See illustration.
9. Adjust the headlight aim by turning the adjusting
knob.
Both Sides
5 1/8"
(13 cm)