Engine Exploded Views - Polaris Sportsman 700 Efi 2005 Service Manual

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ENGINE
ENGINE EXPLODED VIEW
CRANKCASE
Flange Seal
WL
Crankshaft
60 ± 6 in. lbs.
(6.8 ± .68 Nm)
Crankcase
Crankcase Bolts
22
(30
SEE PAGE 3.11 FOR CRANKCASE
BOLT TIGHTENING SEQUENCE
3.2
Journal Bearings
ML
Oil Pickup
O--ring
2 ft. lbs.
±
3 Nm)
±
Balance
Shaft
Woodruff Key
ML
Journal Bearings
Washer
ML
Camshaft
Thrust Plate
115 ± 12 in. lbs.
(13 ± 1.35 Nm)
60 ± 6 in. lbs.
(6.8 ± .68 Nm)
Baffle
NOTE: If needed, heat
the oil baffle bolts with a
heat gun to remove.
192 ± 24 in. lbs.
Oil Plug
(21.7 ± 2.7 Nm)
Apply Loctitet 242 to
the bolt threads.
Apply White
WL
Lithium Grease.
Apply Moly
ML
Lube Grease.

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Sportsman 800 efi 2005

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