Polaris Sportsman Touring XP 1000 EPS 2022 Owner's Manual
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Polaris Sportsman Touring XP 1000 EPS 2022 Owner's Manual

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2022
For Maintenance and Safety
OWNER'S
MANUAL
Sportsman Touring XP 1000 EPS
Read this manual carefully. It contains important safety
information. This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
WARNING

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  • Page 1 2022 For Maintenance and Safety OWNER’S MANUAL Sportsman Touring XP 1000 EPS WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
  • Page 2 Failure to follow the safety precautions could result in serious injury or death. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
  • Page 3 2022 Owner’s Manual Sportsman XP 1000 Touring Downloaded from ManualsNet.com search engine...
  • Page 4 Cisco Technology, Inc. Tread Lightly® is a registered trademark of the United States Department of Agriculture. Unless noted, trademarks are the property of Polaris Industries, Inc. Copyright 2021 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME Downloaded from ManualsNet.com search engine...

  • Page 7: Table Of Contents

    Specifications ....131 POLARIS Products ....135 Troubleshooting ....137 Warranty .
  • Page 8 Downloaded from ManualsNet.com search engine...

  • Page 9: Introduction

    WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. The vehicle identification number (VIN) can be found stamped on the right front frame tube Vehicle Model Number Frame VIN Engine Serial Number...
  • Page 12 0.536 mW * Other transmitting radio frequencies may exist outside of EU markets. Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: https://www.polaris.com/en-us/radio-conformity/...

  • Page 13: Safety

    You should review this information on a regular basis. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse for a fee. Call ATV Enrollment Express at (800) 887- 2887 or visit www.atvsafety.org.
  • Page 14 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
  • Page 15 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
  • Page 16 SAFETY USING ALCOHOL OR DRUGS Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 17 SAFETY EXPOSURE TO EXHAUST CAUTION Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. Operate this vehicle only outdoors or in well-ventilated areas. PROTECTIVE APPAREL Riding in this vehicle without wearing an approved helmet and protective eye wear...
  • Page 18 SAFETY PHYSICAL CONTROL OF THE VEHICLE Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV. If a person's feet are not firmly planted on the footrests, they could come into contact with the wheels or other moving parts and lead to accident or injury.
  • Page 19 SAFETY CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual.
  • Page 20 SAFETY STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover. • Always maintain a steady speed when climbing a hill. • Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill.
  • Page 21 SAFETY OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities. Never operate this ATV on hills steeper than 15 degrees. OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of...
  • Page 22 SAFETY IMPROPER TIRE MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
  • Page 23 SAFETY SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 24 SAFETY • Cargo should be properly distributed and securely attached. • Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking. OPERATING ON FROZEN BODIES OF WATER Severe injury or death can result if the vehicle and/or the operator fall through the ice.
  • Page 25 EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.
  • Page 26 SAFETY TRAILER HITCH WARNING (IF EQUIPPED) WARNING When trailering with your ATV, be aware that the exhaust is located above the hitch ball receiver and the trailer hitch. During operation of the ATV, the exhaust will produce hot exhaust gas that should not be inhaled and that may elevate the surface temperature of surrounding surfaces, including trailer surfaces (e.g., trailer hitch, trailer tongue, trailer walls, .
  • Page 27 If a label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.
  • Page 28 SAFETY GENERAL ALERT WARNING Before you operate this vehicle, read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. Never use alcohol or drugs before or while operating. Never carry more than one passenger on this vehicle.
  • Page 29 SAFETY RACK ALERT (7181582) WARNING DO NOT TOW FROM RACK OR BUMPER. Tow only from tow hooks or hitch. Max. Rack Loads: Front – 55 kg Rear – 110 kg CLUTCH COVER ALERT WARNING Keep body parts away from belt. TIRE PRESSURE ALERT WARNING TIRE PRESSURE IN kPa / bar:...
  • Page 30 WELCOME Downloaded from ManualsNet.com search engine...

  • Page 31: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SPORTSMAN SWITCHES Left Handlebar Controls 4X4 Switch Work Light Switch Throttle Switch Digital Display Ignition Key Switch Downloaded from ManualsNet.com search engine...
  • Page 32 FEATURES AND CONTROLS LEFT-HAND CONTROL ENGINE STOP SWITCH NOTICE The engine will not start or run when the switch is in the OFF position. Push the stop switch down to stop the engine quickly. Pull the stop switch up to the RUN position before attempting to start the engine.
  • Page 33 FEATURES AND CONTROLS MODE / REVERSE OVERRIDE SWITCH This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch. WARNING Pressing the override switch while the throttle is open can cause loss of control, which may result in serious injury or death.
  • Page 34 Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Immediately contact your POLARIS dealer or other qualified person for service if throttle problems arise.
  • Page 35 FEATURES AND CONTROLS WORK LIGHT SWITCH (IF EQUIPPED) The work light switch controls a light located in the pod. Use the light when additional light is needed at the front of the vehicle, but turn the work light off when driving the vehicle (on-road). BRAKES CAUTION Aggressively applying the brakes when backing down a hill may cause rear tip-...
  • Page 36 FEATURES AND CONTROLS HAND BRAKE LEVER The hand brake operates both front and rear brakes. Squeeze the brake lever toward the handlebar to apply the all- wheel brakes. If the rear wheels begin to skid or slide while using the brake, reduce lever pressure.
  • Page 37 FEATURES AND CONTROLS 5. To release the brake holding latch, squeeze and release the brake lever. It will return to its unlocked position. NOTICE The brake holding latch may relax if left on for a long period of time. Always block the wheels to prevent rolling.
  • Page 38 FEATURES AND CONTROLS FUEL CAP Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level surface. Remove the fuel tank cap and add fuel. Only use unleaded gasoline with a minimum pump octane number of 87=(R+ M)/2 octane.
  • Page 39 POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
  • Page 40 FEATURES AND CONTROLS HITCHES See the Specifications Section for hitch weight capacities. NOTICE Do not tow a vehicle or a trailer with this vehicle unless all instructions have been followed. See the Hauling Cargo section for details. CAUTION Whenever the vehicle is towing, always stay clear of the area between the vehicle and the towed object.
  • Page 41 FEATURES AND CONTROLS REAR HITCH CERTIFICATION LABEL The hitch certification label is located on the hitch bar. 7-WAY TRAILER CONNECTOR The 7-way trailer connector installed on your vehicle meets the requirements of European standard ISO 1724. Improper electrical wiring changes can result in damage to both vehicle and trailer components.
  • Page 42 FEATURES AND CONTROLS INSTRUMENT CLUSTER OVERVIEW NOTICE Features and telltales vary by model. DISPLAY AREA FUNCTION H = High Gear Gear Indicator L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears) This area displays odometer, trip meter, trip meter 2, Display Area 2 voltage, engine temperature, engine hour meter,...
  • Page 43 A flashing wrench symbol alerts the operator that the Service Indicator preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 53 for more information. The clock displays time in a 12-hour or 24-hour Clock format.
  • Page 44 FEATURES AND CONTROLS INDICATOR ICON FUNCTION High Beam This lamp illuminates when the headlamp switch is set to high beam. Trailer Indicator The Turn Trailer Indicator is illuminating when the trailer turn signals are active. Downloaded from ManualsNet.com search engine...
  • Page 45 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 DISPLAY AREA 1 FUNCTION Speed The vehicle’s speed will be displayed in mph, or km/h. Engine The vehicle’s current engine temperature will be Temperature displayed.
  • Page 46 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 DISPLAY AREA 2 FUNCTION Odometer The vehicle’s odometer reading will be displayed. Engine The vehicle Engine Temperature will be displayed. Temperature Trip 1 The vehicle Trip 1 mileage will be displayed.
  • Page 47 FEATURES AND CONTROLS OPTIONS MENU From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below. To enter the Options Menu, press and hold the MODE button.
  • Page 48 FEATURES AND CONTROLS ELECTRONIC POWER STEERING (EPS) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. See the Instrument Cluster section for EPS Warning Indicator information.
  • Page 49 FEATURES AND CONTROLS DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1. Press and hold the MODE button to enter the Options Menu.
  • Page 50 FEATURES AND CONTROLS NOTICE When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
  • Page 51 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 52 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 53 FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
  • Page 54 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 55 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 56 2. Access the options menu on the vehicle’s digital gauge and select BT PAIR. The Bluetooth® icon will begin to blink. 3. Find and select Polaris Gauge on your phone’s Bluetooth® menu or prompt. Pairing should occur momentarily. Pairing mode will continue for up to 90 seconds or if you exit the BT PAIR menu.
  • Page 57 FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest. The All Wheel Drive system is controlled by the Driveline switch. See page 32. Engage AWD before getting into conditions where front wheel drive may be needed.
  • Page 58 FEATURES AND CONTROLS When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage. 2X4 MODE Move the momentary switch to the far left to operate in two-wheel drive.
  • Page 59 FEATURES AND CONTROLS FOUR-WHEEL DESCENT CONTROL (IF EQUIPPED) NOTICE Switching to 4WDC while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to 4WDC while the rear wheels have traction or are at rest. The Four-Wheel Decent Control (4WDC) system allows engine braking to all four wheels when the vehicle descends a hill or incline.
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  • Page 61: Operation

    OPERATION OPERATION SAFE OPERATION PRACTICES WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 62 VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period.
  • Page 63 OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 64 OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE Ensure proper...
  • Page 65 OPERATION ITEM REMARKS PAGE Headlamp Check operation page 31 Brake light/taillight Check operation Wear approved helmet, Riding gear goggles, and protective page 11 clothing Inspect cable and Winch (if equipped) page 79 switch Grass and leaves Remove grass, leaves, foreign matter, and other flammable material or debris, especially near the...
  • Page 66 OPERATION 8. Shift the transmission into gear. 9. Check your surroundings and determine your path of travel. 10. Release the brake holding latch. 11. Slowly depress the throttle with your right thumb and begin driving. 12. Drive slowly. Practice maneuvering and using the throttle and brakes on level surfaces.
  • Page 67 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 68 OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Always engage 4WDC before ascending or descending a hill. 2. Drive straight uphill. 3.
  • Page 69 OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always engage 4WD or 4WDC mode (if equipped) before ascending or descending a hill. 3. Avoid steep hills. Maximum incline is 15° 4.
  • Page 70 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 71 OPERATION TURNING AROUND ON A HILL (K-TURN) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K- Turn to turn around. 1. Stop the vehicle. Keep your weight uphill. 2. Always engage ADC mode (if equipped) before ascending or descending a hill.
  • Page 72 If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section of this manual, and take the vehicle in for service at the first opportunity.
  • Page 73 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 74 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
  • Page 75 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Sit on the vehicle and move the engine stop switch to RUN. NOTICE Do not press the throttle while starting the engine.
  • Page 76 OPERATION PARKING THE VEHICLE 1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
  • Page 77 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 78 ATV warranty. Never install a hitch longer than 13 cm (5.1 in.). Never install automotive accessories on your POLARIS ATV. Always install POLARIS-approved (or equivalent) accessories designed for ATV use.
  • Page 79 OPERATION HITCH REMOVAL / INSTALLATION 1. To remove the hitch, remove the cotter pin and hitch pin . Remove the hitch, then reinstall the hitch pin and secure the cotter pin 2. To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin 3.
  • Page 80 OPERATION Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Secure the fuel cap, oil cap, and seat. 4. Remove the key to prevent loss during transporting. 5. Use suitable straps or rope to secure the vehicle to the front tow hook rear tow bracket .

  • Page 81: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 82 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 83 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 84 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. Downloaded from ManualsNet.com...
  • Page 85 WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
  • Page 86 WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
  • Page 87 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 88 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 89 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 90 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 91: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery.
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  • Page 93: Maintenance

    PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 94 MAINTENANCE Record maintenance and service in the Maintenance Log beginning on page 147. Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations. Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour.
  • Page 95 SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 96 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) HOUR- (KM) ITEM CLNDR REMARKS Frame Fasteners Passenger seat lock-out (if equipped) Engine Oil Level Winch (if equipped) Inspect; clean often; replace as Air Filter (Pre-Filter) Daily needed Air Box Sediment Daily Drain deposits when visible Tube Check level daily, change coolant Daily...
  • Page 97 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) HOUR- (KM) ITEM CLNDR REMARKS Inspect ducts for proper sealing / air Drive Belt 50 H leaks Inspect coolant strength seasonally; Cooling System 50 H 1600 pressure test system yearly Inspect; clean external surfaces Radiator 50 H 1600...
  • Page 98 U-Joint Grease fittings (3 pumps maximum) every 500 miles, before long Shaft Yoke Grease periods of storage, or after pressure washing or submerging. A-Arms, POLARIS All- Grease fittings after extreme use or if suspension becomes Front and Season squeaky. Rear...
  • Page 99 POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 100 MAINTENANCE OIL LEVEL Check the oil level when the engine is cold. Never check the oil with the engine running. 1. Position the vehicle on a level surface. 2. Access the oil dipstick and fill tube from the left side of the ATV .
  • Page 101 9. Remove the oil filter cover plate by loosening the three screws holding into place. 10. Place shop towels beneath the oil filter. Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it. Downloaded from ManualsNet.com...
  • Page 102 MAINTENANCE 11. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 12. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition. 13.
  • Page 103 MAINTENANCE TRANSMISSION OIL Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. See the Lubrication Guide section for fluid recommendations, capacities, and plug torques. Maintain the oil level at the bottom of the fill plug hole The fill plug is located on the right side of the ATV behind the footwell.
  • Page 104 MAINTENANCE 4. Reinstall the fill plug. Torque to specification. TORQUE Fill Plug 14 ft-lbs (19 N·m) 5. Check for leaks. 6. Reinstall the footwell. 7. Dispose of used oil properly. Downloaded from ManualsNet.com search engine...
  • Page 105 • ADC is the primary mode of all-wheel-drive operation If the front gearcase is making excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer or other qualified service facility for service.
  • Page 106 REAR GEARCASE OIL Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart. See page 135 for the part numbers of POLARIS products. The fill plug is located on the rear of the gearcase. The drain plug is located on the bottom of the gearcase.
  • Page 107 MAINTENANCE OIL CHANGE 1. Position the vehicle on a level surface. 2. Place a drain pan under the drain hole 3. Remove the drain plug. Allow the oil to drain completely. 4. Clean and reinstall the drain plug with a new sealing washer. Torque to specification.
  • Page 108 Check the coolant level and maintain as recommended by adding coolant to the recovery bottle. POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.
  • Page 109 3. Using a funnel, slowly add coolant through the radiator filler neck. 4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 110 Operating the Tractor with a spongy brake can result in loss of braking, which could cause an accident. Never operate the Tractor with spongy-feeling brakes. If the fluid level is low add DOT 4 brake fluid only. See the POLARIS Products section for part numbers. WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in serious injury or death.
  • Page 111 MAINTENANCE HAND BRAKE The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self- adjusting. Under normal operation, the diaphragm extends into the reservoir as fluid level drops. If the fluid level is low and the diaphragm is not extended, a leak is likely and the diaphragm should be replaced.
  • Page 112 MAINTENANCE 3. Check the brakes for excessive travel or spongy feel. 4. Check the friction pads for wear, damage, and looseness. Replace the pads when the friction material is worn to 0.030 (0.762 mm). 5. Check the security and surface condition of the disc. Clean any grease using a recommended brake cleaner or alcohol.
  • Page 113 MAINTENANCE SIDE PANEL/FOOTWELL REMOVAL 1. Remove the seat before removing a side panel. 2. To remove a side panel or footwell, remove the fasteners securing it to the frame. Lift the right side panel upward while removing it to clear the shifter knob.
  • Page 114 MAINTENANCE TIRE TREAD DEPTH Always replace tires when tread depth is worn to 3 mm (1/8”) or less. FRONT WHEEL HUB TIGHTENING Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized dealer or other qualified service facility.
  • Page 115 Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized POLARIS dealer or other qualified service facility. Downloaded from ManualsNet.com...
  • Page 116 1/4–1/2 inch (6–12 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service. Downloaded from ManualsNet.com...
  • Page 117 MAINTENANCE AIR FILTER INSTALLATION 1. Remove the seat, the air box cover strap, and remove the air box cover. 2. Remove the filter. 3. Remove the fabric type pre- filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry. 4.
  • Page 118 MAINTENANCE HEADLIGHT ADJUSTMENT To adjust the front headlights, do the following: 1. Place the vehicle on a level surface with the headlight approximately 23 ft (7 m) from a wall. NOTICE Rider weight must be included on the seat while performing this procedure. 2.
  • Page 119 MAINTENANCE WARNING Due to the nature of ATVs and where they are operated, headlight lenses can become dirty. Frequent washing is necessary to maintain lighting quality. Riding with poor lighting can result in severe injury or death. HEADLIGHT BULB REPLACEMENT To replace the headlight bulb, do the following: 1.
  • Page 120 Refer to the specifications section for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. PLUG CONDITION TORQUE SPECIFICATION New Spark Plug...
  • Page 121 Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to take your ATV to a dealer before starting it, follow the steps outlined below.
  • Page 122 MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrester. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 123 • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 124 (black) cable last. Your ATV is equipped with a sealed battery, which requires little maintenance. POLARIS does not recommend using a conventional battery in this vehicle. The orientation of the battery could result in electrolyte leakage, which would shorten the life of the battery considerably.
  • Page 125 Check battery voltage each month during storage and recharge as needed to maintain a full charge. POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self- discharge.
  • Page 126 MAINTENANCE WARNING An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1.
  • Page 127 Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Remove the upper headlight pod.
  • Page 128 POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Downloaded from ManualsNet.com...
  • Page 129 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 130 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. BATTERY MAINTENANCE See the Battery Storage and Battery Charging sections for storage and charging procedures.
  • Page 131 MAINTENANCE TRANSPORTING THE ATV Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Secure the fuel cap, oil cap and seats. 5. Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope.
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  • Page 133: Specifications

    SPECIFICATIONS SPECIFICATIONS SPORTSMAN TOURING XP 1000 SPORTSMAN TOURING XP 1000 Maximum Weight Capacity 217 kg (includes operator, cargo, accessories, tongue weight) Dry Weight 374 kg +/- 7% based on configuration Front Rack/Box Capacity 55 kg Rear Rack Capacity 110 kg Rear Hitch Tongue Capacity 68 kg (*Rear rack capacity and tongue weight not to exceed 82 kg...
  • Page 134 6 +/- 5 BTDC @ 1200 RPM, Engine warm Spark Plug Type / Gap AUTOLITE® 5682 / 0.76 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 23 cm travel Rear Suspension Progressive rate with 26 cm travel...
  • Page 135 SPECIFICATIONS SPORTSMAN TOURING XP 1000 Headlight 2 Dual beam on bumper (55/60 watt) 1 Single beam on headlight pod (50 watt) Work Lights 50 watts Parking Lights 5 watts Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster License Plate Lamp 1,25W LED Passenger Handholds Rear License Plate Bracket...
  • Page 136 Downloaded from ManualsNet.com search engine...

  • Page 137: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 12 fl oz (355 mL) 2870791 aerosol Fogging Oil 1 qt (0.95 L) 2871517 1 qt (0.95 L) 2876244 2 qt (1.90 L) PS-4 2877490 1 gal (3.8 L) 2876245 1 qt (0.95 L)
  • Page 138 POLARIS PRODUCTS SIZE (QUANTITY) QUANTITY PRODUCT PART NUMBER 2.5 gal (9.5 L) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread — 2871956 Sealant POLARIS Battery — 2859044 Tender Charger Downloaded from ManualsNet.com search engine...

  • Page 139: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR/BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range during loading. trailer in high range Starting out going up a steep Use low range. incline Driving at low RPM or ground speed – 3–7 mph (4.8–11.3 Drive at a higher speed or use low range more frequently.
  • Page 140 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 141 TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
  • Page 142 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...

  • Page 143: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 144 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 145 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 146 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 147 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
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  • Page 149: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS Downloaded from ManualsNet.com search engine...
  • Page 150 Downloaded from ManualsNet.com search engine...
  • Page 151 7-Way Trailer Connector ... . . 39 Descending Hills Improperly ..16 Drive Belt Wear/Burn....137 Driveline Mode Switch .
  • Page 152 Fog the Engine ..... . . 128 Back Light Color ..... 51 Four-Wheel Descent Control .
  • Page 153 Spark Plug Recommendations ..118 Polaris Products ..... . 135 Spark Plugs......118 Polishing the Vehicle .
  • Page 154 Winch Shock Loading ....87 Work Light Switch ..... . 33 Throttle Lever .
  • Page 156 For your nearest Polaris dealer, visit www.polaris.com Polaris Sales Europe Sarl Place de l’Industrie 2 1180 Rolle Switzerland Part No. 9940179 R.01 05.2021...

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