Polaris Sportsman 700 Efi 2005 Service Manual page 176

CLUTCH
EBS Drive Moveable Bushing Installation
1. Place main adapter (Item 8) on puller.
Puller Tool (A/B)
Side "A" toward
sheave
Bushing
Main Adapter
(8)
EBS Drive Clutch Moveable Sheave
Bushing Installation
2. Apply Loctitet 609 evenly to bushing bore inside
moveable sheave.
3. Set bushing in place on sheave.
4. Insert installation puller tool (Item A/B) with "A"
side down, into center of bushing.
Clutch - - Use Bushing Tool PA- -47336.
5. With towers pointing upward, slide sheave,
bushing and tool onto puller rod.
6. Install nut on puller rod and hand tighten. Turn
barrel to apply additional tension if needed.
7. Turn sheave counterclockwise, making sure
bushing is drawn straight into bore. Continue until
bushing is seated.
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10. Remove installation tool.
6.20
EBS Drive Clutch Cover Bushing Removal
1. Install main adapter (Item 8) on puller.
Nut (C)
Piston Pin
Puller
EBS Drive Clutch Cover Bushing Removal
2. Install adapter reducer (Item 9).
3. From outside of clutch cover, insert removal tool
4. With inside of cover toward vise, slide cover onto
800 EFI
5. Install nut onto puller rod and hand tighten. Turn
6. Turn clutch cover counterclockwise on puller rod
7. Remove nut from puller rod and set aside.
8. Remove bushing and bushing removal tool from
EBS Drive Clutch Cover Bushing Installation
1. Apply Loctitet 609 evenly to bushing bore in
2. Working from inside of cover, insert new bushing
3. With main adapter on puller, insert cover onto
4. Install nut on rod and hand tighten. Turn puller
5. Turn clutch cover counterclockwise on puller rod
6. Remove nut from puller rod. Take installation tool
Removal Tool (3)
Main Adapter
(8)
(Item 3) into cover bushing.
puller.
puller barrel to increase tension as needed.
until bushing is removed and cover comes free.
puller. Discard bushing.
cover.
and bushing installation tool into center of clutch
cover.
puller rod, placing outside of cover toward vise.
barrel to apply more tension if needed.
until bushing is seated.
and clutch cover off rod.
Nut (C)
Adapter
Reducer (9)
Piston Pin
Puller