Clutch Alignment/Offset; Clutch Offset - Polaris Sportsman 700 Efi 2005 Service Manual

CLUTCH
CLUTCH ALIGNMENT
1. Remove belt and install the Clutch Offset
Alignment Tool (PN 2872292) as shown.
Offset Alignment Tool
(PN 2872292) - EBS
1/8I +0 / -- 1/16
3.2mm +0 / -- 1.6 mm)
2. With tool touching rear of driven clutch inner
sheave, the distance at point "A" should be 1/8".
Special Tool NOTE:If the distance is greater than
1/8" or less than 1/16", clutch alignment must be
adjusted as follows:
3. Remove drive and driven clutch.
Disassembly, Pages 6.7--6.8.
4. Remove PVT inner cover.
5. Loosen all engine mounts. Move front of engine
to the right or left slightly until alignment is correct.
6. Tighten engine mounts and verify alignment is
correct.
7. Measure belt deflection and measure offset both
above and below shaft centerlines. Adjust if
necessary.
Center line
Measure offset above and below
centerline
6.18
B
A
See PVT
Special Tool NOTE:
adjustments can be made by adding shims between
the frame and front lower left engine mount to
increase the distance at point "A". If a shim is present,
it can be removed to decrease the distance at point
"A".
Shim Kit (PN 2200126)

CLUTCH OFFSET

Important: Inspect clutch alignment and center
distance before adjusting offset.
Offset is correct when rear of tool contacts rear of
inner sheave with driven clutch pushed completely
inward on shaft and bolt torqued. Adjust offset by
adding or removing spacer washers between back of
driven clutch and spacer.
Spacer Washer (PN 7556401)
1. Install offset alignment tool as shown. Remember
to measure above and below the shaft
centerlines.
Offset Alignment Tool
should contact rear edge
of driven clutch sheave
Driven Clutch Offset
To adjust, add or remove
washers from behind the
driven clutch
On some models, minor