Polaris PREDATOR 90 Owner's Manual
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Polaris PREDATOR 90 Owner's Manual

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  • Page 3 WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
  • Page 4 We’ve created a web site just for YOU! Technical tips Accessories and apparel New product introductions Event schedules Parts and Service Manual information Exciting details about The Way Out Check it out... www.polarisindustries.com/owner...
  • Page 5 Copyright 2004 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 6: Welcome

    ATV are thoroughly inspected at various intervals. For safe and enjoyable operation of the vehicle, be sure to follow all of the instructions and recommendations in this manual. If you have any questions about the ATV, contact a Polaris dealer for assistance.
  • Page 7 Welcome Dear Children: Before you ride your new Polaris ATV, there are some important things that you need to know. Your parents and Polaris want you to enjoy riding your new ATV, and that’s why you need to read and understand the information in your owner’s manual.

  • Page 8: Table Of Contents

    ..Maintenance ..Specifications ..Polaris Products ..Troubleshooting ..Warranty .

  • Page 10: Safety

    You should review this information with your child on a regular basis. If you purchased a used Polaris ATV from a party other than a Polaris dealer, you can request this free safety training from any...
  • Page 11 Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. CAUTION The safety alert symbol, on your The safety alert caution indicates a vehicle or in this manual, alerts you potential hazard that may result in...
  • Page 12 Failure to follow the warnings in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 13 S Always avoid operating an ATV on any certified instructor. Contact an autho- paved surfaces, including sidewalks, rized Polaris ATV dealer or call Polaris driveways, parking lots and streets. at 1-800-342-3764 to find out about the S Never operate an ATV on any public training courses nearest you.
  • Page 14 Safety S Never operate an ATV without wearing S Always inspect your ATV each time you an approved helmet that fits properly. use it to make sure it is in safe operating You should also wear eye protection condition. Always follow the inspection (goggles or face shield), gloves, boots, and maintenance procedures and sched- long-sleeved shirt or jacket, and long...
  • Page 15 Shift your weight forward. Nev- S Always have the ATV checked by an er open the throttle suddenly or make authorized Polaris dealer if it has been sudden gear changes. Never go over the involved in an accident. top of any hill at high speed.
  • Page 16 Safety S Always follow proper procedures for S Always use proper procedures if you crossing the side of a hill as described in stall or roll backwards when climbing a this manual. Avoid hills with excessive- hill. To avoid stalling, maintain a ly slippery or loose surfaces.
  • Page 17 S Always remove the ignition key when the vehicle is not in use to prevent unau- thorized use or accidental starting. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or Polaris at 1-800-342-3764.

  • Page 18: Equipment Modifications

    The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.

  • Page 20: Youth Section

    Youth Section...

  • Page 21: Know Your Atv

    See the specifications section beginning on page 162 for your ATV’s capacity. CHILDREN: Before you ride your new Polaris ATV, there are some important things that you need to know. Your safety and the safety of others is the most important thing to think about at all times.
  • Page 22 Know Your ATV Before you have an adult start the engine for you for the first time, let’s learn about the controls on your new ATV. 1. Engine Stop Switch - When the engine is running, push this button down to shut the engine off quickly.
  • Page 23 Know Your ATV 4. Kick-Start Lever - If your battery is too weak to start your ATV, you can push down on the kick-start lever with your foot to start the engine. Have an adult show you how it works. Read more about how to use the kick-start on page 86.
  • Page 24 Know Your ATV 6. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it’s tightly closed. Always have an adult put gas in your ATV.
  • Page 25 Know Your ATV 8. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The lefthand lever (8A) controls the rear brake. The righthand lever (8B) controls the front brake. Always squeeze both brake levers at the same time. Always squeeze both brake levers at the same time or you could lose control of the ATV and be seriously injured.
  • Page 26 Know Your ATV 9. Ignition Switch - The ignition switch key must be turned on before pushing the starter button. You can also use this key to turn off the engine. 10. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive.
  • Page 27 Know Your ATV Let’s review the three ways to stop your ATV: 1. Push the stop switch down. 2. Pull off the tether strap. 3. Turn the key off.

  • Page 28: Pre-Ride Check

    ATV safely. Never start the engine if you have a sticky throttle. You could be seriously hurt if you ride with a sticky throttle. Have an adult or your Polaris dealer fix the throttle before you ride.
  • Page 29 They must be fixed before you can ride your ATV safely. Never start the engine if your ATV has sticky brakes. You could be seriously hurt if you ride with sticky brakes. Have an adult or your Polaris dealer fix the sticky brakes before you ride.
  • Page 30 Pre-Ride Check If you used the storage area under the seat, make sure the seat is locked in place. Have an adult check the engine oil level when the engine is cold. The engine is very hot after it has been running and it can burn your skin if you touch it. Children must never check the oil on their own.

  • Page 31: Riding Rules

    Riding Rules Now you’re ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never do. Rules are very important when you’re driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.
  • Page 32 Riding Rules Always wear the right kind of clothing and safety gear when riding your ATV. " 1. Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury. 2. Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so you can see where you’re driving.
  • Page 33 Riding Rules Always attach the tether strap to your right wrist and " to the ATV before riding. Make sure you know where you’re going to drive " before your ATV is started. Make sure the area is safe all around your ATV. Your ATV is made for one person.
  • Page 34 Riding Rules Never ride alone. An adult should always be watching you in case you need help. Al- " ways drive within the sight of an adult. Never ride on public trails. " Don’t ride your ATV on roads or over railroad tracks. Your ATV makes noise that will "...
  • Page 35 Respect your ATV; respect your environment; and you will earn the respect of everyone. Enjoy riding your new Polaris ATV!

  • Page 36: Adult Section

    Adult Section...

  • Page 37: Safety Decals

    Warning and safety decals have been placed on the ATV for the protection of the operator. Read and follow the instructions on each decal carefully. If any safety decal becomes illegible or comes off, contact your Polaris dealer for a free replacement. The part number is printed on the decal.
  • Page 38 ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns; avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
  • Page 39 Safety Decals Predator 50 Age Warning Decal S Kids under age 6 should NEVER operate this ATV. Kids under 6 have an increased chance of losing control, which could result in severe injury or death. S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels.
  • Page 40 Safety Decals Predator 50 Age Warning Decal S Kids under age 6 should NEVER operate this ATV. Kids under 6 have an increased chance of losing control, which could result in severe injury or death. S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels.
  • Page 41 Safety Decals Predator 90/Sportsman 90 Age Warning Decal S Kids under age 12 should NEVER operate this ATV. Kids under 12 have an increased chance of losing control, which could result in severe injury or death. S Adult supervision is required.
  • Page 42 Safety Decals Predator 90/Sportsman 90 Age Warning Decal S Kids under age 12 should NEVER operate this ATV. Kids under 12 have an increased chance of losing control, which could result in severe injury or death. S Adult supervision is required.
  • Page 43 Safety Decals WARNING 7172566...
  • Page 44 DRIVER AND CARGO IS 311 LBS. 7172684 MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight INCLUDING MACHINE, DRIVER AND CARGO IS 481 LBS./218 KG) (Predator 90) Reduce speed and allow greater distance for braking when carrying cargo. Overloading or carrying tall, off-center, or WARNING unsecured loads will increase your risk of losing control.
  • Page 45 Safety Decals...
  • Page 46 Safety Decals ATTENTION S Operation of this vehicle without the filter S Specific carburetor jetting and element will severely damage the engine. adjustments are required depending on temperature and altitude. See your S Clean air filter often, more frequent clean- Owner’s Manual.
  • Page 47 Safety Decals...
  • Page 48 Safety Decals WARNING Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death. 7172679 WARNING MANUFACTURED...

  • Page 50: Driver Warnings

    Driver Warnings Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for your child’s safety, so be sure to explain to your young driver that the following hazards MUST be avoided at all times.
  • Page 51 HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered by Polaris Industries Inc. They should then regularly practice the skills learned in the course and the operating techniques described in the Owner’s Manual.
  • Page 52 Driver Warnings WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. Even though a child may be within the age group for which some ATVs are recommended, he or she may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved in a...
  • Page 53 Driver Warnings WARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 54 Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces, including sidewalks, paths, parking lots and driveways. WHAT CAN HAPPEN The ATV tires are designed for off-road use. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.
  • Page 55 Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one.
  • Page 56 Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
  • Page 57 Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 58 Driver Warnings WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV at excessive Failure to inspect the ATV before speeds. operating. WHAT CAN HAPPEN Failure to properly maintain the ATV. Increases your chances of losing WHAT CAN HAPPEN control of the ATV, which can result Increases the possibility of an in an accident.
  • Page 59 Driver Warnings WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Attempting stunts increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving (don’t show off).
  • Page 60 Driver Warnings WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 61 Driver Warnings WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control.
  • Page 62 Driver Warnings WARNING POTENTIAL HAZARD Failure to use extra caution when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or overturn.
  • Page 63 Driver Warnings WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Improper turns could cause loss of control and lead to a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the owner’s manual. Practice turning at slow speeds before attempting to turn at faster speeds.
  • Page 64 Driver Warnings WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Improper hill climbing could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner’s Manual beginning on page 100. Always check the terrain carefully before you start up any hill.
  • Page 65 Driver Warnings WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Driving downhill improperly could cause loss of control or ATV overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
  • Page 66 Driver Warnings WARNING POTENTIAL HAZARD Improperly crossing hills and turning on hills. WHAT CAN HAPPEN Improperly crossing or turning as hills could cause loss of control or overturn. HOW TO AVOID THE HAZARD Never try to turn the ATV around on any hill until you’ve mastered the turning technique (on level ground) as described in the owner’s manual.
  • Page 67 Driver Warnings WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN The ATV could overturn. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill. Apply the front brakes gradually (right lever).
  • Page 68 Driver Warnings WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Skidding or sliding. Improperly operating over obstacles. WHAT CAN HAPPEN WHAT CAN HAPPEN Skidding or sliding can cause loss of Operating over obstacles could control. cause loss of control or overturn. If the tires regain traction HOW TO AVOID THE HAZARD unexpectedly, the ATV could Before operating in a new area,...
  • Page 69 Driver Warnings WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Riding on frozen lakes and rivers. Operating this ATV with improper tires, or with improper or uneven tire WHAT CAN HAPPEN pressure. Severe injury or death can result if WHAT CAN HAPPEN the ATV and/or the operator break through the ice.
  • Page 70 Driver Warnings WARNING POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident or overturn. HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast-flowing water.
  • Page 71 All parts and attached. accessories added to the vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions.
  • Page 72 Driver Warnings WARNING WARNING Safe operation of this rider active Leaving the keys in the ignition can vehicle requires good judgement and lead to unauthorized use of the physical skills. Persons with vehicle resulting in serious injury or cognitive or physical disabilities who death.

  • Page 73: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition switch must be replaced.

  • Page 74: Features And Controls

    Features and Controls Main Switch (A) The main switch is located on the pod. This switch is operated with a key and must be turned clockwise to the ON position before starting the engine. WARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death.
  • Page 75 Push the choke lever to the left before starting the engine. When the engine starts, gradually return the choke lever to the OFF position as the engine warms up and runs smoothly. Horn Button (D) The horn button is located on the lefthand control (Sportsman 90 and Predator 90).
  • Page 76 Features and Controls Engine Start Button (E) The start button is located slightly above the choke lever. To start the engine, make sure the tether strap is securely plugged into the machine and attached to the rider’s right wrist. If you have a 90cc model, make sure the shift lever is in neutral. The neutral light will come on when the lever is in neutral.
  • Page 77 Features and Controls Throttle Controls WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise.

  • Page 78: Throttle Lever

    Features and Controls Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever (A). The throttle lever is spring loaded. Engine speed returns to idle when the lever is released. This ATV is equipped with an Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle.

  • Page 79: Shift Lever (90Cc Models)

    Features and Controls Shift Lever (90cc models) To change gears, stop the ATV. With the engine idling, move the lever (1) to the desired gear. Do not try to shift gears with engine speed above idle or while the ATV is moving. Maintaining shift linkage adjustment is important to assure proper transmission function.
  • Page 80 Features and Controls CAUTION Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift when the vehicle is stationary and the engine is at idle. Always place the transmission in gear with the parking brake applied and turn the vehicle off whenever the vehicle is left unattended.
  • Page 81 Features and Controls Brakes To activate the rear brake, squeeze the lefthand lever (A) toward the handlebar. The front brakes are activated by squeezing the lever (B) on the righthand handlebar. WARNING Applying only one brake could cause loss of control and result in serious injury or death.
  • Page 82 Features and Controls Brakes Setting the Parking Brake 1. Squeeze the lefthand brake lever (A). 2. Push the park brake lock (B) down. This will prevent the lever from returning to the released position. 3. To release the parking brake lock, squeeze and release the brake lever.

  • Page 83: Parking Brake

    Features and Controls Brakes Parking Brake NOTE: The Predator 50 has a PVT system that’s always in forward. Always lock the park brake before starting the engine. Since the transmission is always in forward gear, activating the throttle to warm the engine will make the machine move forward if the park brake is not locked.
  • Page 84 Lights WARNING Polaris Youth ATVs are not equipped with lights that are designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only. Do not operate this ATV on streets or highways.

  • Page 85: Oil System

    CAUTION Mixing brands or using a non-recommended oil may cause serious engine damage. We recommend the use of Polaris VES II Synthetic 2-cycle oil or Polaris Premium Gold Synthetic 2-cycle oil. Never substitute or mix oil brands. To avoid serious engine damage, always top off the oil level when refueling.

  • Page 86: Fuel System

    Features and Controls Fuel System WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
  • Page 87 Features and Controls Fuel System WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas. Gas Cap The fuel tank filler cap (A) is located directly below the handlebars.
  • Page 88 Always return the valve to the ON position after refueling. Fuel Filter The Polaris ATV is equipped with an in-line fuel filter. This filter should be replaced by your dealer after every 100 hours of operation or annually. Do not attempt to clean the fuel...
  • Page 89 Features and Controls Kick-Start Lever If the battery becomes too weak to start the engine, the kick-start lever will allow you to start the engine until the battery is serviced. Be sure the ATV is on a level surface with the parking brake locked.

  • Page 90: Footwell Riser

    Features and Controls Footwell Riser The removeable footwell risers on the Predator 50 improve riding ergonomics and provide comfort for shorter operators. An operator will also have better control of the ATV when both feet can remain firmly planted on either the footwells or the risers.

  • Page 91: Break-In Period

    Break-in Period The break in period for your new Polaris ATV is the length of time it takes to use the first tank of gas. No single action on your part is as important as following the procedures for a proper break-in.
  • Page 92 Break-in Period 2. Fill the oil tank with Polaris-recommended oil. NOTE: Always be sure to top off the oil level whenever refueling. 3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

  • Page 93: Pre-Ride Inspections

    Daily Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the ATV before each use to ensure it’s in proper operating condition. Use the following checklist to make sure the ATV is in proper working condition before each use.

  • Page 94: Starting The Engine

    Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. CAUTION Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating.
  • Page 95 Starting the Engine 4. If the engine is cold, use full choke by pushing the choke lever all the way to the left. A warm engine will not require the use of the choke. 5. Turn the engine stop switch to RUN, then turn the ignition key to ON. NOTE: Do not press the throttle while starting the engine.

  • Page 96: Stopping The Engine

    Stopping the Engine 1. Release the throttle completely and brake to a complete stop. 2. Put the shift lever into neutral (90cc models). 3. Lock the parking brake. WARNING A rolling vehicle can cause property damage and serious injury. Always apply the parking brake after stopping the engine.

  • Page 97: Driving Safely

    Driving Safely Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding.
  • Page 98 Driving Safely 2. Eye Protection Do not depend on sunglasses for proper eye protection. A pair of goggles or a helmet face shield offer the best protection for your eyes. They should be kept clean and be of shatterproof design (bearing the markings z2.1 or VESC 8). 3.

  • Page 99: Driving Procedure

    Driving Safely Driving Procedure 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Place the transmission in neutral (90cc models). 3. Start the engine and allow it to warm up. 4. Check your surroundings and determine your path of travel.

  • Page 100: Making Turns

    Driving Safely Making Turns Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.

  • Page 101: Driving On Slippery Surfaces

    Driving Safely Driving on Slippery Surfaces WARNING Failure to exercise care when operating on slippery surfaces can result in loss of tire traction and cause loss of control, accident, and serious injury or death. Never apply the brakes during a skid. Do not operate on excessively slippery surfaces.
  • Page 102 Driving Safely Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Slow down when entering slippery areas. 2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

  • Page 103: Driving Uphill

    Driving Safely Driving Uphill WARNING Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn and result in serious injury or death. Avoid climbing steep hills (15_ maximum). Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner’s manual.
  • Page 104 Driving Safely Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15_ maximum). 3. Keep both feet on the footrests. 4. Transfer your weight forward. 5. Proceed at a steady rate of speed and throttle opening. 6.

  • Page 105: Driving Across Hillsides

    Driving Safely Driving Across Hillsides WARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner’s manual.
  • Page 106 Driving Safely Sidehilling can be a dangerous type of driving and should be avoided if at all possible. If you do enter into a situation where sidehilling is necessary, follow these precautions: 1. Slow down. 2. Lean into the hill, transferring your upper body weight uphill while keeping your feet on the footrests.

  • Page 107: Turning Around On A Hill

    Driving Safely Turning Around on a Hill WARNING Improper hill climbing procedures could cause loss of control or overturn and result in serious injury or death. Avoid climbing steep hills (15_ maximum). Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner’s manual.
  • Page 108 Driving Safely 5. Staying uphill of the ATV, turn the handlebars full left. 6. While holding the brake, release the parking brake lock and slowly release the brake, allowing the ATV to roll around to your right until it’s pointing across the hill or slightly downward.

  • Page 109: Driving Downhill

    Driving Safely Driving Downhill Whenever descending a hill, follow these precautions: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing. WARNING Excessive speed can cause loss of control and lead to serious injury or death.

  • Page 110: Parking On A Hill Or Incline

    Driving Safely Parking on a Hill or Incline Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions: 1. Turn the engine off. 2. Set the parking brake. 3. Always block the rear wheels on the downhill side as shown in the illustration.

  • Page 111: Driving Through Water

    Driving Safely Driving Through Water Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of the footrests (A). Follow these procedures when operating through water: 1. Determine water depths before driving through water.
  • Page 112 Driving Safely Avoid operating your ATV through deep or fast flowing water. If the ATV is operated in deeper water than recommended, it’s critical to have it serviced as outlined in the maintenance chart beginning on page 122. The following areas need special attention: engine oil, gearcase oil, front and rear gearcases and all grease fittings.

  • Page 113: Driving Over Obstacles

    Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you’re traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle.
  • Page 114 Driving Safely Driving in Reverse (90cc models) Follow these guidelines when operating in reverse: 1. Back slowly. 2. Apply the brakes lightly for stopping. 3. Avoid turning at sharp angles. 4. Always avoid backing downhill. 5. Never open the throttle suddenly while backing. 6.

  • Page 115: Hauling Cargo

    Hauling Cargo The Sportsman 90 was designed to carry a certain amount of load. Never exceed the weight capacities listed in the specifications section of the owner’s manual. Never carry cargo on a Scrambler. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possible.
  • Page 116 Hauling Cargo 2/3 of Load 1/3 of Load Rear Rack Front Rack REDUCE SPEED AND ALLOW GREATER DISTANCE FOR BRAKING WHEN CARRYING CARGO. CARGO WEIGHT DISTRIBUTION should be 1/3 on the front rack and 2/3 on the rear rack. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.
  • Page 117 Hauling Cargo ALL LOADS MUST BE SECURED BEFORE MOVING VEHICLE. Unse- cured loads can create unstable operating conditions, which could result in loss of control of the vehicle. LOADS MUST BE CARRIED AS LOW ON THE RACKS AS POSSIBLE. Carrying loads high on the racks raises the center of gravity of the vehicle and creates a less stable operating condition.

  • Page 118: Emission Control

    Spark Arrestor Your Polaris ATV is not equipped with a spark arrestor approved by the USDA Forest Service. Operating this ATV on U.S. public lands without a spark arrestor is in violation of...

  • Page 119: Pvt System

    S Routine maintenance is the responsibility of the owner. Always follow recommended maintenance procedures. See your dealer! S This PVT system is intended for use on Polaris products only. S The PVT housing must be securely in place during operation.
  • Page 120 Maintenance PVT System If the ATV is operated in dusty areas, clean the PVT filter more often than recommended for normal conditions. To clean the PVT filter: 1. Remove the screws and the crankcase cover. 2. Remove the screws and the filter cover. 3.
  • Page 121 Maintenance Battery The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery. Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water.
  • Page 122 Maintenance Battery Battery Removal 1. Disconnect the hold-down straps securing the electrical box and battery in position. 2. Disconnect the black (negative) battery cable first. 3. Disconnect the red (positive) battery cable next. 4. Lift the battery out of the ATV.
  • Page 123 Maintenance Battery Battery Installation and Connections 1. Set the battery in its holder. 2. Connect and tighten the red (positive) cable first. 3. Connect and tighten the black (negative) cable last. 4. Attach the hold-down strap. 5. Verify that cables are properly routed. NOTE: When installing a new battery, make sure it’s fully charged prior to its initial use.
  • Page 124 Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer. NOTE: Service and adjustments are critical. If you’re not familiar with safe service and...

  • Page 125: Maintenance Chart Key

    WARNING Improperly performing the procedures marked with a could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Maintenance Chart Key Perform these operations more often under severe use, such as in dirty or wet "...
  • Page 126 Maintenance Periodic Maintenance Schedule Item to Inspect Hours/ Frequency Remarks Miles Brake System Pre-ride Pre-ride Inspect Tires Pre-ride Pre-ride Inspect Wheels Pre-ride Pre-ride Inspect Frame nuts, bolts, Pre-ride Pre-ride Inspect; tighten any loose hardware fasteners Throttle Pre-ride Pre-ride Check for proper operation Engine stop switch Pre-ride Pre-ride...
  • Page 127 Maintenance Periodic Maintenance Schedule Item to Inspect Hours/ Frequency Remarks Miles Oil Pump Cable 50 hrs 6 months Inspect; adjust; lubricate; replace if required Carburetor Float 50 hrs 6 months Drain bowl periodically and prior to Bowl storage J Throttle Cable/ETC 50 hrs 6 months Inspect;...
  • Page 128 Maintenance Periodic Maintenance Schedule Item to Inspect Hours/ Frequency Remarks Miles Spark Plug 100 hrs 12 months Inspect; replace if necessary J Ignition Timing 100 hrs 12 months Inspect; adjust as needed J Fuel System 100 hrs 12 months Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor.

  • Page 129: Lubrication Recommendations

    4. Front A-Arm L Grease Locate fittings and Every 3 months or 50 " grease. hrs. Grease more often under severe use, such as wet or dusty conditions. " Use Polaris Premium all Season Grease or grease conforming to NLGI No. 2.
  • Page 130 Maintenance Lubrication Recommendations 90cc Models 50cc Models...
  • Page 131 Polaris premium 2-cycle oils will mix with each other, but we recommend that you choose only one of the oils and use it exclusively through the life of the unit. Never mix Polaris 2-cycle oils with any other brand of oil, including Polaris Nature Oil Biodegradable oil.
  • Page 132 Your ATV has been primed with VES II synthetic oil. We recommend the continued use of this oil. It’s been formulated for low smoke, low odor, low deposits and high lubricity. Premium 2-Cycle Oil Polaris Premium Gold Synthetic 2-Cycle Oil is also suitable for use.
  • Page 133 Maintenance Periodic Maintenance Record Use the following chart to record periodic maintenance. Maintenance Servicing Servicing Remarks Interval Date Dealer Performed or Person First 5 hrs. 25 hrs. 50 hrs. 75 hrs. 100 hrs.
  • Page 134 Maintenance Periodic Maintenance Record Maintenance Servicing Servicing Remarks Interval Date Dealer Performed or Person...

  • Page 135: Rear Spring Adjustment

    Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Follow the adjustment procedures exactly, or see your Polaris dealer for service.
  • Page 136 Maintenance Handlebar Adjustment The handlebars can be adjusted for rider preference. 1. Remove the pod to access the handlebar bolts. 2. Loosen the four bolts (A). 3. Adjust the handlebar to the desired height. Be sure the handlebars do not hit the gas tank or any other part of the machine when turned fully to the left or right.

  • Page 137: Front Wheel Hub Tightening

    42-45 ft. lbs. (57-61 Nm) Rear Spindle Nuts 78-81 ft. lbs. (106-110 Nm) NOTE: All nuts with a cotter pin installed must be serviced by an authorized Polaris dealer. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations.
  • Page 138 The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the consumer’s request, remove or adjust any speed limiting devices. Polaris Youth ATVs have an electronic speed control system and an adjustable throttle limiting screw. These speed limiting devices may be adjusted/removed only by consumers when they determine that their child is capable of handling the additional speed.
  • Page 139 Maintenance Speed Control Systems Electronic Speed Control System Your Polaris ATV has a speed control system that controls engine RPM and speed of the ATV. Adjust speed by removing or installing the jumper on the CDI (A). With the jumper...
  • Page 140 Maintenance Speed Control Systems Throttle Stop Speed Control System Adjusting speed at the CDI is the recommended method of speed control, but the throttle stop system may also be used. Use the following procedure to control how far the throttle opens. 1.

  • Page 141: Steering Inspection

    Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer. Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8”...

  • Page 142: Camber And Caster

    (C). Rear measurement should be 1/16″ - 1/8″ (.2 to .3 cm) more than the front measurement. NOTE: If you discover improper alignment, see your Polaris dealer for service. Camber and Caster The camber and caster are non-adjustable.

  • Page 143: Throttle Cable Adjustment

    Model Front Rear Predator 50 .1″ - .39 ″ (2.5-9.9 mm) .15″ - .30″ (3.8-7.6 mm) Predator 90 .40″ - .80″ (10-20 mm) .40″ - .80″ (10-20 mm) Sportsman 90 .40″ - .80″ (10-20 mm) .40″ - .80″ (10-20 mm)

  • Page 144: Brake Lever Travel

    Maintenance Brake Adjustment Periodically check (measure) the freeplay of the front and rear brakes (A). Refer to the specifications chart on page 140 for the acceptable range of freeplay. To adjust the front brake freeplay, turn the adjustment knob (B). To adjust the rear brake freeplay, turn the adjuster nut (C).

  • Page 145: Air Cleaner

    Maintenance Air Cleaner Inspect the air filter weekly or after every 50 hours of operation. If the ATV is ridden in wet or dusty conditions, clean the filter more often. 1. Remove the screws (A) on the airbox and remove the filter (B). 2.

  • Page 146: Carburetor Adjustments

    Maintenance Carburetor Adjustments Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine loses approximately 3% of its power for each 1000-foot (304.8 m) increase in elevation.

  • Page 147: Spark Plugs

    Immediately check the spark plug for correct color. CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. WARNING A hot exhaust system and engine can cause serious burns. Wear protective gloves...
  • Page 148 Maintenance Spark Plugs NORMAL: The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion adjustments.

  • Page 149: Cylinder Head/Cylinder Base Fastener Torque

    It should be checked monthly and changed annually. With the ATV on a level surface, check the oil level through the sight glass. If the level is low, add AGL Synthetic Gearcase Lubricant. See page 168 for the part numbers of Polaris products.

  • Page 150: Gearcase Oil Change

    Maintenance Gearcase Oil Change 1. Remove the fill plug. 2. Remove the gearcase drain plug and drain the oil into a drain pan. Dispose of properly. 3. Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm). 4.
  • Page 151 Maintenance WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Maintain proper tire pressure as described on the decal on your ATV and in the owner’s manual.

  • Page 152: Wheel Removal

    Maintenance Tire Tread Depth Always replace tires when tread depth is worn to 1/8″ (.3 cm) or less. See illustration. 1/8I (.3 cm) Wheel Removal 1. Stop the engine and lock the parking brake. 2. Loosen the wheel nuts slightly. 3.

  • Page 153: Wheel Installation

    Maintenance Wheel Installation 1. With the park brake locked, place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation. 2. Install the wheel bolts (A) and finger tighten them.
  • Page 154 Maintenance Drive Chain Inspection and Adjustment Regularly lubricate the drive chain with Polaris chain spray lube or an approved chain lube. See page 168 for the part numbers of Polaris products. CAUTION Washing the drive chain with a high pressure washer or gasoline can cause premature wear and drive chain failure.
  • Page 155 Maintenance Drive Chain Inspection and Adjustment (90cc Models) 1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. Collapse the suspension with an adjustable (buckle type) trailer tie down. Fasten the strap (A) around the axle and rear bumper tube.
  • Page 156 Maintenance Drive Chain Inspection and Adjustment (50cc Models) 1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. The chain should have 1/4”-1/2” (6-12 mm) deflection. If the chain needs adjustment, use the procedure on page 154.
  • Page 157 Maintenance Drive Chain Slack Adjustment CAUTION Hold the adjuster stud securely while tightening the jam nuts to avoid breaking the stud. 1. Loosen the four rear housing mount bolts (A). 2. Loosen the chain adjuster lock nut. 3. Turn the chain adjuster (B) clockwise to 1/4”-1/2”...

  • Page 158: Brakelight Lamp Replacement

    Maintenance Brakelight Lamp Replacement If the brakelight doesn’t work, the lamp may need to be replaced. 1. From the rear of the brakelight, remove the two screws (A) holding the lens cover in place and remove the lens cover (B). 2.
  • Page 159 Maintenance Indicator Light Lamp Replacement 1. Remove the handlebar cover or pod to access the lamps. 2. Use a needle-nose pliers to pinch the tangs and remove the lamp. 3. Apply dielectric grease to the socket and install the new lamp. 4.
  • Page 160 If the daytime running lights do not operate, replace the lamps. Polaris recommends that you install replacement lamps obtained from your authorized Polaris dealer. 1. Predator 90: Locate the lamp socket below the front cover. Rotate the socket counterclockwise about 1/4 turn and remove it from the housing.

  • Page 161: Cleaning And Storage

    NOTE: If warning and safety labels are damaged, contact your a Polaris dealer for free replacement. Polaris does not recommend the use of a high pressure type car wash system for washing the ATV. If a high pressure system is used, exercise extreme care to avoid water damage to the wheel bearings, transmission seals, body panels, brakes and warning labels.
  • Page 162 Maintenance Cleaning and Storage Waxing the ATV Your ATV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. CAUTION Certain products, including insect repellants and chemicals, will damage plastic surfaces.
  • Page 163 Proper preparation of the engine and fuel system is vital to the prevention of rust and corrosion on engine parts. Whenever the machine is stored for a period of more than 60 days, the engine must be fogged. Use Polaris fogging oil and follow the directions on the can.
  • Page 164 2. Be sure the fuel cap, oil cap and seat are installed correctly and securely. 3. Tie the frame of the ATV to the transporting unit securely using suitable straps or rope. 4. Lock the parking brake. Accessories Polaris has a wide range of accessories available for your ATV. See your Polaris dealer.

  • Page 165: Specifications

    Specifications Predator 50 Rider Capacity/Maximum Weight 1 Rider/90 lbs. (41 kg) Displacement 49cc Carburetion H68K Cooling Air Cooled Engine type 2-Stroke Lubrication Oil Injected Oil Capacity 20 oz. (.6 liter) Fuel Capacity 1 gallon (3.8 liters) Starting Electric with kick-start backup Drive System Automatic CVT Final Drive...
  • Page 166 Specifications Predator 50 Front/Rear Brakes Drum Parking Brake Mechanical Lock Front Tires 16 x 6.5 - 7 (3 psi) Rear Tires 16 x 8 - 7 (3 psi) Turning Radius (inside tire) 60″ (152 cm) Wheel Base 33″ (84 cm) Ground Clearance 4″...
  • Page 167 Specifications Predator 90 Rider Capacity/Maximum Weight 1 Rider/165 lbs. (75 kg) Displacement 89cc Carburetion H68K Cooling Fan Cooled Engine type 2-Stroke Lubrication Oil Injected Oil Capacity 1.1 quarts (1 liter) Fuel Capacity 1.3 gallons (5 liters) Starting Electric with kick-start backup...
  • Page 168 Specifications Predator 90 Front/Rear Brakes Drum Parking Brake Mechanical Lock Front Tires 19 x 7 - 8 (3 psi) Rear Tires 18 x 9.5 - 8 (3 psi) Turning Radius (inside tire) 70″ (178 cm) Wheel Base 38.5″ (98 cm) Ground Clearance 5″...
  • Page 169 Specifications Sportsman 90 Rider Capacity/Maximum Weight 1 Rider/165 lbs. (75 kg) Displacement 89cc Carburetion H68K Cooling Fan Cooled Engine type 2-Stroke Lubrication Oil Injected Oil Capacity 1.1 quarts (1 liters) Fuel Capacity 1.32 gallons (5 liters) Starting Electric with kick-start backup Drive System Automatic CVT Final Drive...
  • Page 170 Specifications Sportsman 90 Front Rack Capacity 10 lbs. (4.5 kg) Rear Rack Capacity 20 lbs. (9 kg) Front/Rear Brakes Drum Parking Brake Mechanical Lock Front Tires 19 x 7 - 8 (3 psi) Rear Tires 18 x 9.5 - 8 (3 psi) Wheel Base 38.5″...

  • Page 171: Polaris Products

    Polaris Products Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2874438 VES II Synthetic 2-Cycle Oil (qt.) 2871721 Premium Gold Synthetic 2-Cycle Oil (qt.) 2871098 Premium 2-Cycle Engine Oil (qt.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lubricant (qt.) 2871653 Premium ATV Angle Drive Fluid (8 oz.)
  • Page 172 Polaris Products Part No. Description Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season (3 oz.) 2871322 Premium All Season Grease (3 oz. cartridge) 2871423 Premium All Season Grease (14 oz. cartridge) 2871460 Starter Drive Grease (2 oz.) 2871515 Premium U-Joint Lube (3 oz.)

  • Page 173: Troubleshooting

    Troubleshooting See your Polaris dealer if you’re unable to identify solutions using the following charts. Engine Turns Over, Fails to Start Possible Cause Solution Out of fuel Turn fuel valve to reserve, refuel Clogged fuel valve or filter Inspect and clean or replace...
  • Page 174 Check all connections and tighten Engine Pings or Knocks Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your Polaris dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs...
  • Page 175 Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug wires See your Polaris dealer Incorrect ignition timing See your Polaris dealer Mechanical failure See your Polaris dealer...
  • Page 176 Solution Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires See your Polaris dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections Check all connections and tighten...
  • Page 177 Add or change fuel, clean the fuel system Low octane fuel Replace with recommended fuel Clogged fuel filter Replace filter Incorrect jetting See your Polaris dealer Possible Rich Fuel Mixture Cause Solution Overuse of choke Inspect, clean and/or replace spark plugs Fuel is very high octane...
  • Page 178 Replace with new fuel Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires See your Polaris dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections...

  • Page 179: Warranty

    Polaris dealer. REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days. Upon receipt of this registration, Polaris will record the registration for warranty. THE PUR- CHASER MUST COMPLETE AN ATV SAFETY TRAINING COURSE PROVIDED BY THE DEALER IN ORDER TO HAVE VALID WARRANTY ON THE ATV.
  • Page 180 In addition, this war- ranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing of upholstery material, corrosion, or defects in parts, components or the ATV due to fire, explosions or any other cause beyond Polaris’ control.
  • Page 181 ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an...

  • Page 182: Recommended Lubricants

    HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris ATVs. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer.

  • Page 183: How To Get Service

    In the country where your vehicle was purchased: Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle.
  • Page 184 You may also be required to obtain documentation from Polaris Industries in order to register your ve- hicle in your new country. If Purchased From A Private Party: If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. Notice If your vehicle is registered outside of the country where it was purchased, and you have not followed the proce- dure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind.

  • Page 185: Index

    Index Air Cleaner ....Daily Pre-Ride Inspection ..Fuel System ....83-85 Axle and Wheel Nut Torque Specs Daytime Running Lights...
  • Page 186 ..... . . Parking on a Hill or Incline ..Polaris Products ... . 168-169 Pre-Ride Check .

This manual is also suitable for:

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