Rear Gearcase Installation - Polaris Sportsman 700 Efi 2005 Service Manual

5. Apply Crankcase Sealant (PN 2871557) to
surface of case and install cover bolts. Install the
gearcase cover onto the gearcase housing.
Torque the cover bolts to 25 ft. lbs. in a criss cross
pattern.
Gearcase Cover Bolt Torque:
25 ft. lbs. (34 Nm)
6. Install the drain plug and fill plug. Replace the
drain plug washers to ensure proper sealing after
filling.
Fill Plug
14--18 ft.lbs.
(19--24 Nm)
REAR GEARCASE
INSTALLATION
1. To install the rear gearcase, reverse the removal
2. Torque the installation bolts and nuts to the
3. Refill the rear gearcase with 5 oz. (150 ml) of
Drain Plug
procedures.
torques specified.
Polaris Premium Gearcase Lubricant (PN
2871653). Torque the fill plug to 14--18 ft. lbs.
(19--24 Nm).
Fill / Check
FINAL DRIVE
7.29