Polaris Sportsman 700 Efi 2005 Service Manual page 179

CLUTCH ROLLER REMOVAL
9. Press out the spring pins (K) in the inner sheave.
10. Pull out the clutch roller pins (L) and rollers (M).
K
11. Press the shaft and bearing out of the outer
sheave using a press.
K
M L
Press Shaft/Bearing Out
Inspect Bearing
12. Inspect the bearing for wear. Spin the bearing, if
the bearing does not spin smoothly replace as
needed. To remove the bearing, simply press the
bearing from the shaft.
13. Inspect BOTH sheaves for signs of wear,
grooving or cracking. Clean surfaces with a 3Mt
pad if needed
Inspect Sheave Surface
14. Inspect the cam assembly (helix) bushing for
wear. If the bushing is worn or the shaft does not
fit snug into the bushing, replace the cam
assembly (cover).
CLUTCH
Inspect Bushing
6.23