Rear Disc Inspection - Polaris Sportsman 700 Efi 2005 Service Manual

Caliper Slide Pin Torque:
30- -35 ft. lbs. (41 Nm- -48 Nm)
4. Install caliper and torque mounting bolts to 18
ft.lbs (25 Nm).
18 ft.lbs. (24 Nm)
18 ft.lbs. (24 Nm)
30--35 ft.lbs.
(41--48 Nm)
Caliper Mounting Bolt Torque:
18 ft. lbs. (24 Nm)
Caliper Slide Pin
30--35 ft.lbs.
(41--48 Nm)
5. Install brake line and tighten securely with a line
wrench. Torque the brake lines to the proper
torque specification.
6. Follow bleeding procedure outlined on Pages
9.6-9.7 of this section and refer to system
overview and illustrations on Pages 9.2--9.3.
7. Field test unit for proper braking action before
putting into service. Inspect for fluid leaks and
firm brakes. Make sure the brake is not dragging
when lever is released.
re-check assembly and installation.
REAR BRAKE DISC
INSPECTION
1. Visually inspect disc for scoring, scratches, or
gouges. Replace the disc if any deep scratches
are evident.
2. Use a 0-1" micrometer and measure disc
thickness at 8 different points around perimeter of
disc. Replace disc if worn beyond service limit.
Rear Brake
Disc
Brake Disc Thickness
New .150-.165" (3.81- -4.19 mm)
Service Limit .140" (3.556 mm)
Brake Disc Thickness Variance
Service Limit
difference between measurements
3. Mount dial indicator and measure disc runout.
Replace the disc if runout exceeds specifications.
Brake Disc Runout
Service Limit .010" / .254 mm
BRAKES
If the brake drags,
Measure
Thickness
.002" (.051 mm)
9.21