Transmission Reassembly - Polaris Sportsman 700 Efi 2005 Service Manual

27. Remove the front housing cover, shim, thrust
button, and thrust button shim.
28. Remove the shafts as an assembly.
29. Remove the silent chain from the assembly for
shaft inspection.
Note Location of Hubs
30. Clean all components in a parts washer and
inspect for wear.
31. Inspect engagement dogs of gears and replace if
edges are rounded.
32. Inspect gear teeth for wear, cracks, chips or
broken teeth. Note the location of the hubs on the
gear.
33. Remove seals from transmission case.
IMPORTANT: New seals should be installed after the
transmission is completely assembled.
34. Inspect bearings for smooth operation. Check for
excessive play between inner and outer race.

TRANSMISSION REASSEMBLY

1. Reinstall the chain onto the front output shaft and
rear output shaft.
2. Install front and rear output shafts into the case.
TRANSMISSION
8.11