Exhaust System - Polaris Sportsman 700 Efi 2005 Service Manual

ENGINE
NOTE: Silencer Removal
Silencer removal requires replacement of the silencer grommets, item #24,
as they become damaged during removal.
800 EFI Exhaust
Canister Maintenance
The exhaust canisters on Polaris 800
EFIs are ceramic coated. To maintain a
beautiful finish and prevent corrosion,
periodic maintenence is required. DO
NOT use caustic chemicals to clean, as
they may damage the finish.
1.
Wash any accumulated mud or
debris from the canisters with a
soft brush and soapy water.
2.
Use a cleaner, such as HPC
HiPerWasht to clean away any
remaining grime, salts or oils.
3.
If the canisters are stained from
oils or other fluids, use fine steel
wool with HPC Liquid Bufft
Cleaner and Polish to remove the
stain.
4.
After removing the stains, polish
using Liquid Buff and a soft cloth.
Repeat this procedure as often as de-
sired to maintain the canister's finish.
Ref. Qty. Description
1. 2 Nut, Nylok
2. 2 Washer
3. 2 Bushing
4. 2 Washer, Rubber
5. 2 Bushing
6. 1 Bracket, Silencer, Frame
7. 2 Dampener, Vibration
8. 2 Bolt
9. 1 Exhaust, Silencer, RH
10. 1 Washer, Clean Out
11. 1 Bolt
12. 1 Seal, Exhaust Socket
13. 2 Spring
3.8

EXHAUST SYSTEM

1.
2.
3.
4.
5.
6.
7.
8.
22.
21.
9.
10.
11.
12.
13.
Ref. Qty.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
26.
25.
24.
23.
E 2004 Polaris Sales Inc.
15.
16.
14.
15.
16.
17.
Description
1 Exhaust, Pipe, Dual, Black
4 Screw
4 Washer
1 Shield, Heat, Dual
4 Screw
1 Gasket
1 Shield, Heat, Exhaust, Top
1 Seal, Exhaust
1 Clamp, Exhaust
1 Exhaust, Silencer, LH
2 Grommet, Silencer, Mount
1 Bracket, Silencer, Mount
1 Spring
1.
2.
3.
4.
5.
7.
8.
20.
19.
18.