Polaris Sportsman 700 Efi 2005 Service Manual page 98

ENGINE
Oil Rotor Clearance
28. Use a feeler gauge to measure the clearance
between the two rotors.
between the two rotor tips as shown below. The
clearance should not exceed 0.006" (0.15 mm).
0.006" (0.15 mm)
Max Tip Clearance
29. Remove the oil pressure relief. The oil pressure
relief consists of a bolt, washer, spring, and valve
(dowel). Inspect the the valve (dowel) for signs of
possible obstructions. Use compressed air to
blow out any debris.
30. Reinstall the valve (dowel chamfered end first).
Install the spring, washer, and bolt. Torque the
bolt to 22 ± 2 ft. lbs. (30 ± 3 Nm).
3.44
Measure the gap
NOTE: Be sure to place the tapered end of the valve
(dowel) in first. If the valve is installed incorrectly, oil
pressure and oil priming problems will occur.
DISASSEMBLY OF WATER/OIL PUMP SHAFT
during
clothing and eyewear are required.
31. Carefully press the gear off the assembly while
32. Remove the snap ring from the assembly. Place
WARNING
Wear appropriate safety gear
this procedure.
supporting the housing assembly.
the housing in a support and press out the
bearing/shaft assembly.
.
22 ± 2 ft.lbs
(30 ± 3 Nm)
Chamfered
end first
Protective gloves,
Press off gear