Removing Engine/Transmission - Arctic Cat 300 Utility Service Manual

Removing Engine/
Transmission
Many service procedures can be performed without
removing the engine/transmission from the frame.
Closely observe the note introducing each sub-section for
this important information.
AT THIS POINT

If the technician's objective is to service/replace left-
side cover oil seals, the engine/transmission does not
have to be removed from the frame.
Secure the ATV on a support stand to elevate the wheels.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
DVX
1. Remove the seat.
2. Remove the negative cable from the battery; then
remove the positive cable. Remove the battery hold-
down strap; then remove the battery.
! WARNING
Battery acid is harmful if it contacts eyes, skin, or cloth-
ing. Care must be taken whenever handling a battery.
3. Remove the reinstallable rivet from the bottom of the
electrical tray; then remove and lay the tray forward.
Leave the starter relay, fuse block, and CDI attached.
4. Remove the gas tank cover panel; then install the gas
tank cap and remove the gas tank vent hose.
5. Remove the body (see Steering/Frame/Controls).
6. Remove the air filter housing (see Fuel/Lubrication/
Cooling).
7. Remove the gas tank (see Fuel/Lubrication/Cooling).
8. Remove the muffler assembly (see Steering/Frame/
Controls).
9. Remove the carburetor (see Fuel/Lubrication/Cooling).
10. Remove the coil (see Electrical System).
30
11. Disconnect the stator connector, shift position con-
nector, and coolant temperature sensor.
12. Remove the starter positive wire; then remove the
engine ground wire.
13. Drain the coolant, engine oil, and transmission gear lubri-
cant; then install the drain plugs and tighten to 21 ft-lb.
KM357
KM348A
KM324A
KM319A
KM314A