Arctic Cat 300 Utility Service Manual page 27

2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deterioration.
5. Inspect the steering post and steering-post holders
for cracks, bends, or wear.
6. Inspect the handlebar clamps for cracks or wear.
7. Inspect the handlebar for cracks, wear, or unusual
bends.
8. Inspect the handlebar grips for damage or wear.
9. Inspect the lower steering post support bearing and
seal for wear or cracks.
INSTALLING
1. Apply a thin coat of grease to the lips of the lower
steering post seals; then lower the steering post into
position in the lower steering post bearings.
2. Apply a thin coat of grease to the upper steering post
bushing; then secure the steering post with the support
blocks and existing hardware. Tighten to 17 ft-lb.
24
3. Install the slotted nut on the lower steering post and
tighten to 50 ft-lb; then install a new cotter pin.
4. Place the inner tie rod ends into the steering post arm
and tighten the slotted nuts to 15 ft-lb; then install
new cotter pins.
KM593
5. Install the handlebar and tighten the clamp cap
screws to 18 ft-lb making sure to tighten the front
cap screws first.
KM589
KM595
KM591
KM590