Arctic Cat 300 Utility Service Manual page 61

2. Inspect the shift forks for distortion, discoloration,
scoring, or excessive wear.
3. Inspect the shift cam groove and shift cam gear for
excessive wear.
4. Inspect shift shaft and shift shaft gear for excessive
wear.
5. Inspect all gear teeth for chipping, discoloration, pit-
ting, or excessive wear. Replace as required.
6. Inspect clutch dogs and mating surfaces for chip-
ping, rounding, or excessive wear. Replace as
required.
58
KM623
7. Inspect all bearings, bushings, seals, and shafts for
proper fit, surface mating, or discoloration. Replace
as required.
8. Inspect transmission housing and cover for cracks,
scoring or galling of bearing bores, or discoloration
of cases.
Assembling
1. Place the thrust washer, needle bearing, reverse gear,
and splined retainer onto the main shaft; then secure
with the circlip.
KM625
2. Install the clutch dog, splined washer, bushing, and
primary driven gear onto the main shaft; then install
the second splined washer, spacer collar, and thrust
washer. The main shaft is now assembled and can be
installed.
KM626
KM628
KM631A
KM629A