Arctic Cat 300 Operator's Manual
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Arctic Cat 300 Operator's Manual

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2016
OPERATOR'S MANUAL
WARNING
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
300
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.
www.arcticcat.com

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  • Page 1 2016 OPERATOR’S MANUAL Do not remove this Operator’s Manual from this ATV WARNING according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Operating this ATV if you are under Read this manual carefully. the age of 16 increases your chance UNDER It contains important safety of severe injury or death.
  • Page 2 Keep this Operator’s Manual with this vehicle at all times. If you lose your man- Pour votre sécurité, il est importante que ual, contact Arctic Cat for a free replace- tout opérateur est formé correctement pour ment. The labels should be considered opérer un VTT.

  • Page 3: Foreword

    All information in this manual is based on the latest product data and specifica- tions available at the time of printing. Arctic Cat Inc. reserves the right to make product changes improvements which may affect illustrations or explana-...

  • Page 4: Table Of Contents

    ATV Operation ........28-36 Warranty Procedure/Owner Basic Operating Maneuvers ....28 Responsibility........61 Starting the Engine......28 Arctic Cat ATV Emission Control Starting A Cold Engine ....... 28 Warranty Statement......62 Handling the ATV (Active Riding U.S. EPA Emission Control Statement/ Techniques) ........

  • Page 5: Division I - Safety

    • Always have the ATV checked by an ding or sliding out of control. authorized Arctic Cat ATV dealer if it • Never operate an ATV in fast flowing has been involved in an accident.

  • Page 6: Atv Safety Alert

    ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the VEHICLES (ATV’s) may present a risk balance of the ATV and may cause it of DEATH or SEVERE INJURY in cer- to go out of control.

  • Page 7: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.

  • Page 8: Hangtag & Warning Information

    2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 2436-149. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 9: Warning Labels

    Warning Labels KM152D Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 10: Warnings

    They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
  • Page 11 ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
  • Page 12 ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 13 ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
  • Page 14 ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
  • Page 15 ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Avoid crossing the side of a hill or turning on a hill whenever possible.
  • Page 16 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.
  • Page 17 ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control increasing your risk of accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator’s Manual for this ATV.

  • Page 18: Prevention

    Prevention Overview Helmet When using an ATV, prevention is the Your helmet is the most important piece name of the game. “Had you only of protective gear for safe riding. A hel- known” something could go wrong, you met can prevent a severe head injury. would have prevented it.

  • Page 19: Condition Of The Atv

    Boots/Ankle Protection Check: Wear a boot that covers the largest possi- 1. Tire pressure ble area of your leg (preferably up to 2. Tire surface (tread and sidewalls) your knee) and can handle significant impact. Choosing boots with low heels and a good tread will help prevent your While checking the tire pressure, inspect feet from slipping off the footrests in wet...

  • Page 20: First Aid And Survival

    3. Lights and Electrical 6. Miscellaneous Items Turn the hi-beam and lo-beam on and off Inspect your air filter. Look for debris or to make sure they work. At the same damage that may indicate you need to time, check that the taillight and brake- replace it.
  • Page 21 Water Maps/GPS (Global Positioning System) Water is so important that you need to carry it regardless of the duration of your Maps may be unnecessary when you’re ride. Heat exhaustion and heat stroke can familiar with the area. But when you’re creep up suddenly and can take you out riding on unfamiliar trails, it’s good to of commission.

  • Page 22: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV.

  • Page 23: Sound Judgment

    Sound Judgment Overview Trail Riding You are not invincible. Knowing that the Use sound judgment when trail riding; first “S” in “P.A.S.S.” stands for “Sound that means riding on a trail that fits your Judgment” means you need to use yours. ability level.

  • Page 24: Those Around You

    NOT OPERATE THE ATV. Take the ATV conditions, because it’ll be difficult to see to an authorized Arctic Cat ATV dealer for the riders in front of you stopping. inspection and adjustment or repair.

  • Page 25: Personal Choices

    It’s extremely dangerous and often illegal accessories installed on this ATV to drink alcoholic beverages and ride. must be genuine Arctic Cat parts and Substances to avoid when riding: accessories designed for use on this ATV. Install and use them according 1.
  • Page 26 Your Physical Condition Laws and Regulations Your physical condition is critical to safe Any police officer will tell you that igno- ATV operation. Don’t ride when tired rance of the law is no defense. Your best and consider your health when planning defense is to check out your local, state, longer rides.

  • Page 27: Supervision

    ATV involved. That puts you in a good posi- tion to be confident about what you Arctic Cat and the ATV Safety Institute know. So now it’s time to use your recommend that all ATV operators ride knowledge and supervise others who ride the appropriate-sized ATV according to your ATV.

  • Page 28: Division Ii - Operation/ Maintenance

    600 ml (20.3 fl oz) - Overhaul 500 ml (16.9 fl oz) - Change Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Transmission Lubricant (Recommended) SAE Approved 80W-90 Hypoid Rear Drive Lubricant Capacity...

  • Page 29: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake 8. Recoil Starter KM091A 9. Emergency Stop Switch 10. Brake Lever Lock 11. Key Switch 12.

  • Page 30: Atv Operation

    ATV Operation Basic Operating CAUTION Maneuvers Do not run the starter motor for Active riding and basic maneuvers are more than eight seconds per start- the foundation of your ATV ride. Without ing attempt. The starter motor may basic skills, it’s impossible to move to overheat causing severe starter this level—...
  • Page 31 5. Allow the engine to warm up for CAUTION approximately 2-2 1/2 minutes; then move the choke lever to the OFF Always shift into low range when position. Do not touch the throttle operating on wet or uneven terrain, lever until the engine has run for at when towing or pushing heavy loads, least 3 minutes.

  • Page 32: Handling The Atv (Active Riding Techniques)

    • Leaning, Weight Shift, and Balance ! WARNING • Wide Turns • Sharp Turns Use only Arctic Cat approved brake • K-Turns fluid. Never substitute or mix differ- • Riding Uphill ent types or grades of brake fluid. • Riding Downhill •...

  • Page 33: Sharp Turns

    1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. Sharp Turns ATV-0024 After mastering wide turns, practice the...

  • Page 34: Riding Uphill

    K-Turns 1. Stop where you are, apply the brakes, and shift to neutral. Use K-turns if you accidentally stall while riding uphill; you need to take 2. Shut off the engine. action before the ATV rolls backward 3. Keep your body weight shifted for- down the hill.

  • Page 35: Riding Downhill

    ATV-0030 ATV-0033 1. Accelerate before you start climb- ing; then maintain a steady pace. 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, release the throttle (so your front tires don’t lift), OR ATV-0031 4.

  • Page 36: Crossing Obstacles

    ATV-0028 ATV-0029 1. Keep your speed low and consistent. 2. Shift all your body weight to the uphill side of the seat; also, support your weight on the uphill footrest. 3. Steer like you’re driving into the hill. 4. If the ATV feels like it’s tipping, ATV-206 turn the handlebar downhill.

  • Page 37: Tips

    Tips Driving an ATV and a car have some similarities; however, there are a few sit- uations that require special attention: • Reversing • Skidding or Sliding • Parking on a Hill • Stalling on a Hill • Crossing Water ATV-0016 •...

  • Page 38: Crossing Roads

    2. Engage the brake lever lock. 5. Once you’ve cleared the water, briefly apply the brakes to make sure 3. Find something to block the rear they work. tires. Stalling on a Hill ! WARNING If you use the right method for riding Do not operate this vehicle on a fro- uphill, this shouldn’t happen.

  • Page 39: General Information

    (when engaged) locks the wheels. Shift Lever  This model has a dual-range automatic NOTE: The brake lever lock must transmission with reverse. lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service.

  • Page 40: Rear Foot Brake

    ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated due to overheating of the brake sys- tem.

  • Page 41: Fuel Valve

    KM121C KM125A 1. Loosen the jam nut (1). ! WARNING 2. Turn the throttle limiter screw (2) Never activate the override while the clockwise to decrease engine RPM throttle is open as a loss of control maximum or counterclockwise to may result.

  • Page 42: Speedometer/Lcd/Indicator Lights

     NOTE: shift display ! WARNING between mph and km/h, press the Mode/Set Button for two seconds. Leaving the fuel valve in the ON or The LCD will display either mph or RES position when the engine is off km/h on the right-side of the dis- can be hazardous.

  • Page 43: Carburetor Float Bowl Drain

    7. Odometer/Trip Meter - Displays dis- 1. Place a suitable container beneath tance in miles or kilometers the vehicle the drain hose. has traveled. The odometer (ODO) dis- 2. Loosen the drain screw and allow plays total distance and cannot be reset the gasoline and condensation to to zero.

  • Page 44: Safety Flag Bracket

     coupler when the trailer is fully loaded NOTE: Suitable hold-down straps and the coupler is at its normal towing are available from your Arctic Cat ATV dealer. Ordinary rope is not height. Refer to the Load Capacity Rat- recommended because ings chart for tongue weight information.

  • Page 45: Gasoline-Oil-Lubricant

    To remove and install the tank cap, use The recommended oil to use is Arctic Cat the following procedure. ACX All Weather synthetic engine oil, which has been specifically formulated for 1. Remove the vent tube from the use in this Arctic Cat engine.

  • Page 46: Engine Break-In

    “load”  NOTE: Arctic Cat recommends (aiding the engine/transmission compo- the use of genuine Arctic Cat lubri- nent mating process) and then “unload” cants. (allowing components to cool). Although it is essential to place some stress on the...

  • Page 47: General Maintenance

    Arctic Cat ATV dealer for inspection and adjustment or repair. If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the ATV to an authorized Arctic Cat ATV dealer for pro- fessional service.

  • Page 48: Cooling System

    If leakage or dam- gradable glycol-based, automotive- age is detected, take the ATV to an autho- type antifreeze. rized Arctic Cat ATV dealer for service. Also, the coolant level should be checked ! WARNING periodically. Never check the coolant level when...

  • Page 49: General Lubrication

    The shock absorbers have a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions. If the spring action is too soft or too stiff, adjust it according to the chart.

  • Page 50: Hydraulic Brakes

    5. Pour correct amount of recommended 6. Remove the oil fill plug; then pour lubricant (see specifications chart) ACX All-Weather Synthetic oil into into the fill plug hole; then install the the crankcase. Install fill plug. fill plug and tighten securely. 7.

  • Page 51: Brake Fluid

    Carefully inspect the hydraulic brake hoses and Lower/Right and Left) for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear.

  • Page 52: Battery

    5. If boot damage is present or ball tery discharge. joint free-play seems excessive, con- tact an authorized Arctic Cat ATV Charging/Maintenance dealer for service. Charging Tie Rod Boots (Inner and ...
  • Page 53 NOTE: Optional battery charging charge, unplug the charger from the adapters are available from your 110-volt electrical outlet. authorized Arctic Cat dealer to con- nect directly to your vehicle from the  NOTE: If, after charging, the bat- recommended chargers to simplify tery does not perform to operator the maintenance charging process.
  • Page 54 ! WARNING If any of these conditions exist, DO NOT attempt a jump-start, boost, or charge the battery. An explosion could occur causing serious injury. 3. Inspect the vehicle to be used for jump-starting to determine if voltage and ground polarity are compatible. The vehicle must have a 12-volt DC, 0744-527 negative ground electrical system.

  • Page 55: Spark Plug

    To properly adjust the idle, a tachometer is necessary. If one is not available, take the The ATV comes equipped with a specified ATV to an authorized Arctic Cat ATV dealer. spark plug. See the specifications chart for the correct spark plug. A light brown insu- To adjust idle RPM: lator indicates that the plug is correct.

  • Page 56: Air Filter (Engine)

    Foam Air Filter Oil are available then lifting and removing the cover. from Arctic Cat. 5. Squeeze the element by pressing it between the palms of both hands to remove excess solvent. Do not twist or wring the element or it will develop cracks.

  • Page 57: Air Filter Housing Drain Tube

    Tire Replacement The ATV has low-pressure tubeless tires. Have this maintenance performed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. ! WARNING Use only Arctic Cat approved tires when replacing tires. Failure to do so KM114 could result in unstable ATV operation.

  • Page 58: Wheels

    Wheels 2. Using a brush, clean the carbon deposits from the arrester screen (3) 1. Park the ATV on level ground and taking care not to damage the engage the brake lever lock. screen. 2. Loosen the lug nuts on the wheel to be removed.

  • Page 59: Fuses

    CAUTION the new fuse blows after a short period of use, consult an authorized When replacing the headlight bulb, Arctic Cat ATV dealer immediately. be careful not to touch the glass portion of the bulb. Grasp the new Tools bulb with a clean cloth.

  • Page 60: Preparation For Storage

    Make sure rivets hold- procedure to prepare the ATV for storage. ing components together are tight. An authorized Arctic Cat ATV dealer Replace all loose rivets. Care must should perform this service; however, the be taken that all calibrated nuts, cap...

  • Page 61: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;...

  • Page 62: Limited Warranty

    Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.

  • Page 63: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.

  • Page 64: Arctic Cat Atv Emission Control Warranty Statement

    Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.

  • Page 65: U.s. Epa Emission Control Statement

    Wiring Owner’s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Man- ual.

  • Page 66: Arctic Cat Emission Control System Limited Warranty

    Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.

  • Page 67: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party.
  • Page 68 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 69: Maintenance Record

    Maintenance Record DATE HOURS SERVICE PERFORMED/NOTES...

  • Page 70: Declaration Of Conformity

    Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: Standards to which conformity is declared: EN 61000-6-2:2005 EN 55012:2007 Manufacturer (if not issuing agent): Arctic Cat Inc.

  • Page 71: Identification Numbers Record

    (VIN) and Engine Serial Number (ESN). Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
  • Page 72 © 2015 Arctic Cat Inc. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2260-609 ®TM...

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