Arctic Cat 2015 XR Manuals

Manuals and User Guides for Arctic Cat 2015 XR. We have 1 Arctic Cat 2015 XR manual available for free PDF download: Service Manual

Arctic Cat 2015 XR Service Manual

Arctic Cat 2015 XR Service Manual (177 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 53 MB

Table of Contents

Table of Contents

3
- General Information
  
  4
- Periodic Maintenance
  
  8
  - Lubrication Points
    8
  - Air Filter
    8
  - Valve/Tappet Clearance
    9
  - Testing Engine Compression
    9
  - Spark Plug
    10
  - Muffler/Spark Arrester
    10
  - Engine/Transmission Oil - Filter
    11
  - Liquid Cooling System
    12
  - Front Differential/Rear Drive Lubricant
    13
  - Nuts/Bolts/Cap Screws
    14
  - Shift Lever
    14
  - Hydraulic Brake Systems
    14
  - Burnishing Brake Pads
    16
  - Checking/Replacing V-Belt
    16
- Steering/Frame/Controls
  
  18
  - Front Body Panel/Side Panels/Rack
    18
  - Rear Body Panel/Rack
    19
  - LCD Gauge
    20
  - Steering Post/Tie Rods
    20
  - Handlebar Grip
    23
  - Throttle Control
    24
  - Steering Knuckles
    25
  - Measuring/Adjusting Toe-Out
    26
  - Shift Lever
    27
  - Front Bumper
    28
  - Belly Panel
    28
  - Muffler
    28
  - Seat
    29
  - Headlights/Taillights-Brakelights
    29
  - Troubleshooting
    31
- Engine/Transmission
  
  32
  - Specifications (500)
    33
  - Specifications (550/700)
    33
  - Troubleshooting
    34
  - Removing Engine/Transmission
    36
Servicing Engine (500)

38
- Removing Top-Side Components
  38
- Top-Side Components
  38
- Servicing Top-Side Components
  41
- Installing Top-Side Components
  47
- Rocker Arms
  48
- Left-Side Components
  50
- Removing Left-Side Components
  51
- Servicing Left-Side Components
  53
- Installing Left-Side Components
  55
- Removing Right-Side Components
  57
- Right-Side Components
  57
- Servicing Right-Side Components
  60
- Installing Right-Side Components
  61
- Center Crankcase Components
  64
- Disassembling Crankcase Half
  65
- Separating Crankcase Halves
  65
- Servicing Center Crankcase Components
  67
- Assembling Crankcase Half
  72
- Joining Crankcase Halves
  74
Servicing Engine (550/700)

76
- Removing Top-Side Components
  76
- Top-Side Components
  76
- Servicing Top-Side Components
  80
- Installing Top-Side Components
  85
- Left-Side Components
  90
- Removing Left-Side Components
  90
- Servicing Left-Side Components
  92
- Installing Left-Side Components
  94
- Removing Right-Side Components
  97
- Right-Side Components
  97
- Servicing Right-Side Components
  100
- Installing Right-Side Components
  101
- Center Crankcase Components
  104
- Disassembling Crankcase Half
  104
- Separating Crankcase Halves
  104
- Servicing Center Crankcase Components
  106
- Assembling Crankcase Half
  111
- Joining Crankcase Halves
  113
  - Installing Engine/Transmission
    114
- Fuel/Lubrication/Cooling
  
  116
  - Throttle Body
    116
  - Throttle Cable Free-Play
    117
  - Engine RPM (Idle)
    117
  - Gas Tank
    117
  - Testing Oil Pump Pressure
    118
  - Liquid Cooling System
    119
    
    Cooling Fan
    120
    
    Water Pump
    120
  - Troubleshooting
    121
- Electrical System
  
  122
  - Battery
    122
  - Accessory Receptacle/Connector
    123
  - Brakelight Switch
    123
  - Engine Coolant Temperature (ECT) Sensor
    124
  - Fan Motor
    124
  - Power Distribution Module (PDM)
    125
  - Ignition Coil
    125
  - EFI Sensors/Components
    126
  - Speed Sensor
    127
  - RPM Limiter
    127
  - Electronic Power Steering (EPS)
    128
  - Ignition Switch
    129
  - Handlebar Control Switches
    130
  - Drive Select Switch
    131
  - Front Differential Actuator System
    131
  - Stator Coil
    131
  - Starter Relay
    132
  - Starter Motor
    133
  - Electronic Control Module (ECM)
    133
  - Fuel Pump/Fuel Level Sensor
    133
  - Regulator/Rectifier
    135
  - Headlights
    135
  - Taillights - Brakelights
    135
  - Ignition Timing
    136
  - Tilt Sensor
    136
  - Throttle Position Sensor (TPS)
    137
  - Gear Position Switch
    138
  - EFI Diagnostic System
    139
  - Troubleshooting
    144
- Drive System/Brake System
  
  145
  - Front Drive Actuator/Differential Lock
    145
  - Front Differential
    146
  - Drive Axles
    158
  - Rear Gear Case
    160
  - Hub
    161
  - Hand Brake Lever/Master Cylinder Assembly
    162
  - Hydraulic Brake Caliper
    164
  - Troubleshooting Drive System
    167
  - Troubleshooting Brake System
    167
- Suspension
  
  168
  - Shock Absorbers
    168
  - Front A-Arms
    169
  - Rear A-Arms
    171
  - Rear Sway Bar
    173
  - Wheels and Tires
    174
  - Troubleshooting
    175

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