Item summary and general assembly notes
PARTS
Flywheel - Crankshaft taper end
Crankcase crankshaft
Starter drive shaft
Crankshaft - Bearings
Piston pin - Connecting rod - Cage
Oil seal
Countershaft
LUBRICATION POINTS
Pin - Connecting rod small end
Roller bearing - Pin - Connecting rod big end
Piston - Cylinder liner
Clutch housing roller bearing
Shaft gears
O-rings
Starter and gearbox drive shaft sleeves
Mating parts - Gearbox
Engine sealing rings
Clutch drive shaft
•
See "SUPPLIES" table (Section A).
Crankshaft reassembly
Fit the crankshaft on the pre-heated bearing on the right crankcase.
Before fitting it, lubricate contact surfaces with engine oil.
ENGINE ASSEMBLY
PROCEDURES
Degrease with suitable degreasers
Fit the shaft inside the pre-heated bearings
Press with "Loctite 648"
Pre-heating seat at 100°C/125°C
Check selection colours coupling (see Sect. G)
Check oil seal wear
Check roller bearing clearance on ignition side
LUBRICANT
•Oil
•Oil
•Spray oil
•Oil
•Oil
•Oil and grease
Molicote
Molicote
•Grease
•Grease
H.4
Ed. 05-2011