Husqvarna CR125/2007 Manuals

Manuals and User Guides for Husqvarna CR125/2007. We have 1 Husqvarna CR125/2007 manual available for free PDF download: Workshop Manual

Husqvarna CR125/2007 Workshop Manual (419 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 46.6 MB

Workshop Manual
3
Important Notices
4
Note
4
Useful Suggestions
7
General Instructions for Repair Work
7
Index
12
General
14
Table of Contents
15
N° 8000 A8014 (07
18
Electric System
19
Supply
19
Moteur
20
Alimentation
20
Graissage
20
Allumage
20
Demarrage
20
Transmission
20
Freins
20
Chassis
20
Suspensions
20
Roues
20
Installation Electrique
21
Motor
22
Speisung
22
Schmierung
22
Kühlung
22
Zündung
22
Anlauf
22
Kraftuebertragung
22
Bremsen
22
Rahmen
22
Aufhängungen
22
Elektrische Anlage
23
Nachfuellungen
23
Ruedas
24
Neumaticos
24
Dimensiones
24
Frenos
24
Capacidades
25
Maintenance
28
Operazioni DI Preconsegna
29
Pre -Delivery Inspection
30
Operations de Pré-Livraison
30
Vorgänge zur Auslieferung
31
Operaciones de Pre-Entrega
31
Motor
31
Esquema de Mantenimiento Periodico
32
Key for Maintenance Schedule
38
Troubles and Remedies
52
Lubricación
71
Settings and Adjustments
72
Checking the Spark Advance
72
Compression Ratio Control
74
Change Gear and Main Transmission Lubrication
76
Cooling Liquid Level Control
78
Cooling Liquid Drain and Top up
79
Checking the Fuel Hose
80
Controllo Tubazione DI Alimentazione
80
Replacing Clutch Discs
81
Clutch Control Lever Adjustment
83
Idling Adjustment
84
Throttle Control Cable Adjustment
85
Air Filter Cleaning
86
Adjusting Front Brake Control Lever
88
Idle Stroke
88
Rear Brake Pedal Position Adjustment
89
Rear Brake Idle Stroke Adjustment
90
Registrazione Corsa a Vuoto Pedale Freno Posteriore
90
Regolazione Delle Sospensioni in Base a Particolari Condizioni Della Pista
91
Hard Ground
92
Sandy Ground
92
Muddy Ground
92
Adjusting the Suspensions According to Particular Track Conditions
92
Adjusting the Fork
96
Compression (Lower Register)
96
Extension
96
Air Vent
96
Regolazione Forcella
96
Adjustment of Steering Bearing Play
98
Handlebar Position and Height Change
100
Modifica Posizione Ed Altezza Manubrio
100
Sag Adjustment of Rear Suspension
102
Adjusting the Shock Absorber Spring Preload
103
Shock Absorber Damping Adjustment
104
Lubrificazione Catena
106
Controllo Usura Catena, Pignone, Corona
107
Chain Tension Adjustment
108
Lubricating the Chain
108
Disassembling and Cleaning
108
Washing the Chain Without or
108
Lubricating the Chain Without or
109
Lubricating the Chain with or
109
Checking the Wear of Chain, Pinion and Sprocket
109
Sostituzione Materiale Fonoassorbente Silenziatore
116
Controllo Tubo DI Scarico
116
Replacing Mufter Deadening Material
116
General Operations
118
Saddle Removal
120
Removal of Side Panel
120
Removal of the Fuel Tank and Conveyors
121
Exhaust Silencer and Pipe Removal
122
Removal of Rear Frame, Mudguard and Air Filter
123
Cooling System Removal
124
Removal of Clutch Cable and Carburetor
125
Engine Removal
126
Engine Disassembly
130
Removal of Components and Cover on the R.h. Side
132
Engine Disassembly
143
Separation of Half-Crankcases
149
Engine Overhauling
153
Particulars Cleaning
156
Couplings
157
Cylinder
158
Piston
159
Cylinder Piston Assembly
160
Piston Pin
161
Piston Rings
162
Piston Rings - Grooves Play
163
Cylinder Piston Rings Play
163
Connecting Rod
166
Crankshaft
167
Head
168
Checking Straightness of Various Shafts
169
Bearings
170
Bearings Replacement
171
Seal Rings Replacement
171
Clutch Assembly
172
Set of Matched Primary
172
Friction Disc Thickness
172
Clutch Housing - Friction Disc Clearance
173
Friction Disc Distortion
173
Free Length of the Clutch Control Spring
173
Gearbox
176
Gear Selector Fork
177
Fork Sliding End Thickness
177
Fork Driving Pin Diameter
177
Gear Groove Length
177
Control Shaft Groove Width
178
Pilot Jet
181
Idle Air Screw
181
Jet Needle Retainer Position
182
Jet Needle
183
Throttle Valve Cutaway Size
183
Main Jet
184
Carburetor Tuning
184
How to Judge the Fuel Air Mixture
185
Carburetor Adjustment
186
Main Jet and Idle Jet Change Related to Altitude and Air Temperature
187
Idle Circuit Adjustment
188
Main Circuit Adjustment
189
Intermediate Circuit Adjustment
190
Idle Circuit Final Adjustment
190
Throttle Valve Replacement
191
Intermediate Circuit Final Adjustment
192
Normal Track Conditions and Temperature
193
Air Filter Box Carburetor Manifold
196
Blade Valve
197
Exhaust Valve
197
Engine Re-Assembly
200
General Directions
202
General Fastening
204
Summary of the Points and General Notes of Reconstruction
205
Reassembly of the Drive Shaft
207
Reassembly of Gear Numbers
208
Reassembly of Cylinder and Piston
215
Clutch Reasembly
219
Reassembling the Exhaust Valves
223
Frame, Suspensions and Wheels
228
Removing the Front Wheel
233
Removing the Front Fork
235
Instructions for Use
249
Spring Table
249
Fork Working
250
General Rules for a Proper Overhauling
251
Troubleshooting Guide
251
Maintenance Recommendations
252
Oil Change
252
Oil Drain
253
Oil Filling
254
Oil Seal Change
254
Disassembly
255
Reassembly
255
Air Bleeding
256
Slider Disassembly
256
Stanchion Disassembly
257
Rebound Setting Change
257
Compression Setting Change
257
Damping Unit Reassembly
258
Foot Valve and Damping Unit Reassembly
258
Slider and Stanchion Reassembly
258
Rear Wheel
293
Removing the Rear Wheel
294
Notes
294
Rear Suspension
296
Rear Swinging Fork
297
Progressive Links and Shock Absorber
297
Rear Damper Removal
298
Overhauling the Spring
300
Measure the Free Lenght of the Spring
301
Checking the Shock Absorber
301
Checks on the Piston Unit
306
Replacing the Gasket
307
Checking the Adjustment
308
Reservoir Replacement
311
Disassembling the Air/Oil Diaphragm of the Reservoir
312
Reassembling the Shock Absorber
313
Set the Plug on the Body
317
Removing Fork Removal and Overhauling
323
Overhauling the Swinging Arm Pivot Pin
325
Overhauling of the Rocking Lever and of the Rear Suspension Tie Rod
325
Wheel Rim Axle Bending
328
Spoke Nipples
328
Rim Warpage for Front and Rear Wheel
329
Rear Ring Gear
330
Brakes
331
Braking System
334
Brake Calipers and Pumps
335
Brake Discs
336
Wear Check and Replacement of Brake Pads
338
Front Braking System Bleeding
341
Rear Braking System Bleeding
341
Fluid Change
346
To Replace the Fluid
346
Legenda Schema Elettrico (WR)
355
Impianto Elettrico
355
Legenda Colore Cavi (WR)
356
Generator
358
Coil
358
Digital Power Unit (CR)
358
Bobina
358
Centralina Digitale (CR)
358
Alternator Check
359
Voltage Regulator
360
Spark Plug
360
Timing Curve
364
Diagramma DI Anticipo
364
Digital Instrument, Warning Lights (Wr)
365
Strumento Digitale, Spie
365
Electric System
365
Speed/Odo/Rom
367
Speed / Stp 1 / Rpm
370
Registrazione Proiettore
374
Sostituzione Lampada Fanale Posteriore
374
Headlamp Adjustment
374
Headlamp Bulbs Replacement
374
Rear Tail Light Bulb Replacement
374
Rear Stop Light Bulb Replacement (Enduro USA/ CDN)
375
Engine Cooling System
380
Check the Coolant Level
381
Cooling System
383
Engine Cooling System Overhauling
384
H.T.S. Exhaust Valve
385
Check the Position of the Exhaust Valve
386
Optional Parts List
388
Wr 125-Racing Use
391
Specific Tools
396
Torque Wrench Settings
398
Couples de Serrage
398
Notes for Usa-Cdn/Aus Models
414
Tampering Warning
415
Warning Statement
415
Spark Arrester
416

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Husqvarna CR125/2007 Workshop Manual (419 pages)

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