Husqvarna 2011 WRE 125 Enduro Motorcycle Manuals

Manuals and User Guides for Husqvarna 2011 WRE 125 Enduro Motorcycle. We have 1 Husqvarna 2011 WRE 125 Enduro Motorcycle manual available for free PDF download: Workshop Manual

Husqvarna 2011 WRE 125 Workshop Manual

Husqvarna 2011 WRE 125 Workshop Manual (244 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 24 MB

Table of Contents

Table of Contents

5
- Foreword, Table of Contents
  3
  - Workshop Manual
    3
  - Table of Contents
    5
- Important Notices
  7
- General Information
  9
Table of Contents

10
- Clutch
  11
- Fuel System
  11
- Ignition
  11
- Lubrication
  11
- Primary Drive
  11
- Starting
  11
- Timing System
  11
- Transmission
  11
- Transmission Ratio
  11
- Final Ratios (Sms)
  12
- Final Ratios (Wre)
  12
- Frame
  12
- Front Brake
  12
- Front Suspension
  12
- Rear Brake
  12
- Rear Suspension
  12
- Rims
  12
- Secondary Drive (Sms)
  12
- Secondary Drive (Wre)
  12
- Cold Tire Pressure
  13
- Electrical Components Location
  13
- Overall Dimensions
  14
- Weight
  14
- Maintenance
  17
- Troubleshooting
  21
- Settings and Adjustments
  27
Table of Contents

28
- Saddle Removal
  30
- Tank Removal
  30
- Adjustment of the Starter Lever
  32
- Throttle Cable Adjustment
  32
- Idle Adjustment
  33
- Clutch Plate Replacement
  34
- Adjustment of the Clutch Control Lever
  35
- Front Brake Fluid Level Check
  36
- Rear Brake Pedal Free Play Adjustment
  37
- Rear Brake Pedal Position Adjustment
  37
- Checking the Oil Level
  38
- Rear Brake Fluid Level Check
  38
- Changing Transmission/Gearbox Oil
  39
- Engine Lubrication Oil Level
  40
- Exhaust Valve Cleaning / Oil Drainage
  40
- Lubricating Oil Pump Drainage
  41
- Coolant Level Check
  42
- Coolant Replacement
  43
- Air Filter Check
  44
- Air Filter Cleaning
  44
- Assembly
  45
- Chain Adjustment
  46
- Chain Lubrication
  47
- Disassembling and Cleaning
  47
- Lubricating a Chain Without O-Rings
  47
- Washing a Chain Without O-Rings
  47
- Shock Absorber Adjustment
  48
- Shock Absorber Spring Preload Adjustment
  49
- Front Fork Adjustment
  50
- Steering Bearing Clearance Adjustment
  50
- Engine Lubrication Oil Piping Check
  51
- Fuel Supply Hose Inspection
  51
- Exhaust System Check
  52
- Exhaust Valve Position Check
  53
- General Procedures
  55
Table of Contents

56
- Foreword
  57
- Engine Guard Removal
  58
- Battery Removal
  59
- Saddle Removal
  59
- Side Panel Removal
  59
- Oil Reservoir Removal
  60
- Electronic Control Unit Removal
  61
- Rear Chassis Complete with Mudguard and Air Box Removal
  62
- Exhaust System Removal
  64
- Fuel Tank and Scoop Removal
  66
- Scoop Removal
  68
- Spoiler Removal
  68
- Ignition Coil Removal
  69
- Voltage Regulator Removal
  69
- Horn Removal
  70
- Number Plate Holder Removal
  70
- Air Box Removal
  71
- Front Mudguard Removal
  73
- Carburettor Removal
  74
- Rear Brake Pedal Removal
  74
- Engine Removal
  77
- Secondary Drive Chain Removal
  77
- Radiator Removal
  80
- Thermostat Removal
  82
- Engine Disassembly
  83
Table of Contents

84
Table of Contents

102
- Cleaning Parts
  103
- Compression Ratio Check
  104
- Cylinder
  105
- Cylinder Measuring
  105
- Clearances
  106
- Piston
  106
- Piston Groove Height
  106
- Cylinder to Piston Clearance
  107
- Piston Pin
  107
- Piston Ring Height
  108
- Piston Ring to Cylinder Clearance
  108
- Piston Ring to Groove Clearance
  108
- Piston Rings
  108
- Piston Pin-Piston-Connecting Rod Small End Clearance
  109
- Pin-Flywheel-Connecting Rod Big End Clearance
  110
- Connecting Rod
  111
- Connecting Rod Twist, Warping
  111
- Crankshaft
  112
- Crankshaft Straightness
  112
- Head
  112
- Bearings
  113
- Various Crankshaft Straightness Check
  113
- Needle Roller Bearing Replacement
  114
- Clutch Unit
  115
- Friction Plate Thickness
  115
- Clutch Plate Distortion
  116
- Clutch Spring
  116
- Friction Plate to Clutch Housing Clearance
  116
- Gear Change
  117
- Fork Guide Pin Diameter
  118
- Fork Slider Thickness
  118
- Gear Groove Length
  118
- Shifter Forks
  118
- Control Shaft Groove Width
  119
- Carburettor
  120
- Adjustment
  121
- Carburettor Overhaul
  121
- Main Jet Correction Factor
  122
- Exhaust Valve
  123
- Washer Valve
  123
- Engine Assembly
  125
Table of Contents

126
- Crankshaft Reassembly
  128
- Items Summary and General Assembly Notes
  128
- Gear Shift Part Reassembly
  129
- Piston-Cylinder-And-Head Reassembly
  133
- Primary Drive and Countershaft Gears Line up
  136
- Clutch Reassembly
  137
- Right Cover Reassembly
  139
- Exhaust Valve Reassembly
  141
- Front Suspension
  143
Table of Contents

144
- Front Fork Removal
  146
- Front Fork Overhaul
  148
- Key
  148
- Disassembly
  149
- Assembly
  151
- Oil Replacement
  152
- Rear Suspension
  155
Table of Contents

156
- Lubrication Points (Grease)
  157
- Rear Shock Absorber
  157
- Rear Suspension
  157
- Type of Suspension
  158
- Rear Shock Absorber Removal
  159
- Disassembling and Servicing the Swinging Arm
  160
- Servicing the Swinging Arm Shaft
  161
- Chain Roller, Chain Guide, Chain Slider
  162
- Brakes
  163
Brakes

164
- Braking System
  165
- Brake Disc
  166
- Checking Brake Pads for Wear / Replacing the Pads
  167
- Bleeding the Front Braking System
  168
- Bleeding the Rear Braking System
  169
- Changing the Fluid
  170
- Removal of the Rear Braking System
  173
- Removal of the Front Braking System
  174
- Electrical System
  175
Electrical System

176
- Colour Coding Key
  179
- Key to Wiring Diagram
  179
- Electrical Components Location
  180
- Checking Generator Stator Windings Resistance
  183
- Generator Performance
  183
- Alternator Inspection
  184
- Electronic Ignition System
  184
- Charging System
  185
- Charging System Wiring Diagram
  185
- Charging System Inspections
  186
- Current Loss at the Battery
  186
- Voltage Regulator
  186
- Voltage Regulator/Rectifier Inspection
  186
- Checking Coil Windings Resistance
  187
- Electronic Control Unit (ECU)
  188
- Spark Plug
  188
- Battery
  189
- Battery Charger
  189
- Charging System Check
  189
- Carburettor Throttle Position Sensor (TPS) Inspection
  190
- Carburettor Throttle Valve Sensor (TPS) Calibration
  190
- Checking Air Temperature Sensor
  191
- Checking Coolant Temperature Sensor
  192
- Checking Lubricating Oil Pump Operation
  192
- Checking the Pump
  192
- Headlight Unit with Front Fairing Removal
  193
- Removing Headlight from Front Fairing
  194
- Front Turning Indicator Removal
  195
- Headlamp Adjustment
  196
- Headlamp Bulbs Replacement
  196
- Headlamp, Tail Light
  196
- Tail Light Replacement
  197
- Number Plate Bulb Replacement
  198
- Rear Turning Indicator Removal
  199
- Rear Wiring Harness Replacement
  200
- Type "A" Wiring Harness
  200
- Type "B" Wiring Harness
  201
- Handlebar Switches
  202
- Left-Hand Switch
  202
- Right-Hand Switch
  202
  - Dashboard Diagnostic
    207
  - Speed/Hour Counter
    207
- Engine Cooling
  217
- Special Tools
  223
- Tightening Torque Figures
  225
- Chassis and Wheels
  231
Chassis and Wheels

232
- Chassis
  233
- Chassis Parts Check
  234
- Lubrication Points (Lubricant)
  234
- Front Wheel
  235
- Removing the Front Wheel
  236
- Reassembling the Front Wheel
  237
- Speed Sensor
  238
- Rear Wheel
  239
- Removing the Rear Wheel
  240
- Axle Runout over 100 MM
  241
- Wheel Axle Warpage
  241
- Wheel Servicing
  241
- Wheel Rim Warpage
  242
- Wheel Spokes
  242
- Rear Chain Sprocket, Secondary Drive Sprocket and Chain
  243
- Checking Pinion and Sprockets for Wear
  244

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