ENGINE OVERHAUL
Cleaning parts ............................................................................................. G.3
Cylinder ....................................................................................................... G.5
Cylinder measuring...................................................................................... G.5
Clearances .................................................................................................. G.6
Piston........................................................................................................... G.6
Piston groove height .................................................................................... G.6
Piston pin ..................................................................................................... G.7
Piston rings .................................................................................................. G.8
Piston ring height ......................................................................................... G.8
Connecting rod ...........................................................................................G.11
Connecting rod big end axial clearance .....................................................G.11
Head .......................................................................................................... G.12
Crankshaft ................................................................................................. G.12
Bearings .................................................................................................... G.13
Replace oil seal ......................................................................................... G.14
Clutch unit.................................................................................................. G.15
Clutch spring.............................................................................................. G.16
Gear change .............................................................................................. G.17
Shifter forks ............................................................................................... G.18
Fork slider thickness .................................................................................. G.18
Gear groove length .................................................................................... G.18
Carburettor ................................................................................................ G.20
Carburettor overhaul.................................................................................. G.21
Adjustment................................................................................................. G.21
Washer valve ............................................................................................. G.23
Exhaust valve ............................................................................................ G.23
G.2
Ed. 05-2011