Table Of Contents - Honda V30 Magna VF500C Manual

Table of Contents

Important Safety Notice2
Contents3
General Information4
General Safety4
Service Rules4
Model Identification5
Specifications6
Torque Values8
Cable & Harness Routing12
Emission Control System16
Lubrication19
Engine Oil & Filter Change22
Engine Oil Level22
Oil Pressure Check23
Oil Strainer Cleaning23
Oil Pump24
Control Cable Lubrication29
Lubrication Points30
Maintenance31
Maintenance Schedule33
Fuel Lines34
Fuel Filter34
Throttle Operation35
Carburetor-Choke36
Air Cleaner37
Crankcase Breather38
Spark Plugs38
Valve Clearance38
Carburetor-Synchronization41
Carburetor Idle Speed42
Evaporative Emission Control System42
Radiator Coolant42
Drive Chain43
Radiator Core43
Cooling System Hoses & Connections43
Chassis43
Battery45
Brake Fluid46
Brake Hose/Pad Wear46
Brake System47
Brakelight Switch48
Headlight Aim48
Clutch49
Side Stand49
Suspension49
Nuts, Bolts, Fasteners50
Wheels51
Steering Head Bearings51
Fuel System52
Carburetor Removal55
Vacuum Chamber56
Float, Float Valve And Jets57
Pilot Screw60
Carburetor Separation62
Carburetor Assembly64
Carburetor Installation68
Pilot Screw Adjustment69
High Altitude Adjustment70
Purge Control Valve Inspection71
Fuel Tank/Lines/Pump73
Sub Tank Installation76
Fuel Tank Installation76
Fuel Pump Inspection77
Engine Removal/Installation78
Engine Removal80
Engine Installation85
Cooling System86
System Testing88
Coolant Replacement89
Thermostat91
Radiator/Cooling Fan92
Water Pump97
Clutch System101
Clutch Fluid Replacement/Air Bleeding105
Clutch Master Cylinder107
Clutch Slave Cylinder110
Right Crankcase Cover Removal113
Starter Clutch114
Clutch Outer And Outer Guide122
Right Crankcase Cover Installation126
Alternator/Gearshift Linkage127
Flywheel Removal129
Stator Removal130
Stator Installation131
Flywheel Installation131
Gearshift Linkage Removal133
Gearshift Linkage Installation135
Cylinder Head/Valve139
Table Of Contents140
Camshaft Removal142
Cylinder Head Removal147
Cylinder Head Disassembly149
Cam Chain Guide And Cam Chain Tensioner Inspection149
Valve Guide Replacement153
Valve Seat Inspection/Refacing154
Cylinder Head Assembly155
Cylinder Head Installation157
Camshaft Installation159
Cylinder Compression163
Crankshaft/Piston164
Crankcase Disassembly167
Connecting Rod Removal169
Piston Removal170
Crankshaft Removal172
Bearing Selection175
Crankshaft Installation177
Piston And Rod Installation177
Crankcase Assembly180
Transmission183
Transmission Removal186
Shift Fork And Shift Drum189
Mainshaft Bearing Replacement189
Transmission Assembly193
Front Wheel/Suspension/Steering197
Handlebars200
Front Wheel204
Wheel Balancing210
Front Forks212
Steering Stem221
Rear Wheel/Brake/Suspension227
Rear Wheel230
Rear Brake237
Shock Absorber240
Spring Free Length241
Swing Arm243
Pivot Bearing Replacement245
Hydraulic Brakes248
Brake Fluid Replacement/Air Bleeding251
Brake Fluid Filling With Brake Bleeder252
Air Bleeding252
Brake Pad/Disc253
Front Master Cylinder256
Brake Calipers259
Battery/Charging System263
Battery/Charging System Diagram263
Testing Specific Gravity266
Charging System267
Ignition System270
Ignition System Diagram270
Ignition Coil273
Transistorized Ignition System274
Ignition Timing275
Spark Unit Replacement275
Electric Starter276
Starter Motor277
Starter Relay Switch280
Clutch Diode280
Lights/Switches Instrument281
Headlight282
V30 Magna282
Instrument284
Fuse Holder286
Ignition Switch287
Handlebar Switch289
Neutral/Od Switch290
Brake Light Switches290
Clutch Switch291
Oil Pressure Switch291
Temperature Gauge292
Temperature Sensor292
Thermostatic Switch293
Tachometer293
Fuel Pump Relay294
Fuel Reseve Sensor294
Brake/Taillight Sensor295
Warning Light Check Relay295
Wiring Diagram296
Troubleshooting297
Engine Does Not Start Or Is Hard To Start297
Engine Lacks Power298
Poor Performance At Low And Idle Speeds299
Poor Performance At Hogh Speed299
Poor Handling299